TROUBLE DIAGNOSIS
EC-1031
[YD (WITH EURO-OBD)]
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47 G/R Camshaft position sensor[Engine is running]
Warm-up condition
Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle.0 - 6V
[Engine is running]
Warm-up condition
Engine speed is 2,000 rpm0 - 6V
48
49Y/R
RFuel rail pressure sensor[Engine is running]
Warm-up condition
Idle speed1.7 - 2.0V
[Engine is running]
Warm-up condition
Engine speed is 2,000 rpm2.0 - 2.3V
50 PUFuel pump temperature
sensor[Engine is running]
Warm-up conditionApproximately 0.3 - 5.3V
Output voltage varies with fuel
pump temperature
51 L/OREngine coolant tempera-
ture sensor[Engine is running]
Warm-up conditionApproximately 0.3 - 5.3V
Output voltage varies with engine
coolant temperature
52 Y Turbocharger boost sensor[Engine is running]
Warm-up condition
Idle speed2.3 - 2.6V
[Engine is running]
Warm-up condition
Engine speed is 2,000 rpm2.5 - 2.8V
54 W Mass air flow sensor[Engine is running]
Warm-up condition
Idle speed1.8 - 2.3V
[Engine is running]
Warm-up condition
Engine speed is 2,000 rpm2.5 - 3.0V
55 GIntake air temperature sen-
sor[Engine is running]
Warm-up conditionApproximately 0.3 - 5.2V
Output voltage varies with intake
air temperature
59
60
61
62W/B
Y/B
G/B
R/BFuel injector adjustment
resistor No. 1
Fuel injector adjustment
resistor No. 3
Fuel injector adjustment
resistor No. 4
Fuel injector adjustment
resistor No. 2[Ignition switch ON]0.5 - 5.1V
(There are individual differences
between fuel injector adjustment
resistors.) TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse Signal)
MBIB0877E
MBIB0878E
EC-1032
[YD (WITH EURO-OBD)]
TROUBLE DIAGNOSIS
63 WFuel rail pressure sensor
power supply[Ignition switch ON]Approximately 5.3V
64 WTurbocharger boost sensor
power supply[Ignition switch ON]Approximately 5.3V
65 L/RCrankshaft position sen-
sor ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
66 G/YCamshaft position sensor
ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
67 —Sensor ground
(Sensors shield circuit)[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
68 BFuel rail pressure sensor
ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
69 BFuel pump temperature
sensor ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
70 BEngine coolant tempera-
ture sensor ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
71 BTurbocharger boost sensor
ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
73 BMass air flow sensor
ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
74 RIntake air temperature sen-
sor ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
78 RFuel injector adjustment
resistor ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
82 BAccelerator pedal position
sensor 1 power supply[Ignition switch ON]Approximately 5.3V
83 WAccelerator pedal position
sensor 1[Ignition switch ON]
Engine stopped
Accelerator pedal: Fully released0.5 - 1.0V
[Ignition switch ON]
Engine stopped
Accelerator pedal: Fully depressed4.2 - 5.2V
84 RAccelerator pedal position
sensor 1 ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse Signal)
TROUBLE DIAGNOSIS
EC-1033
[YD (WITH EURO-OBD)]
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85 —Sensor ground
(Accelerator pedal posi-
tion sensor shield circuit)[Engine is running]Warm-up condition
Idle speedApproximately 0.3V
87 GY/R CAN communication line[Ignition switch ON]Approximately 2.0 - 2.6V
Output voltage varies with the
communication status.
89 LG Data link connector[Ignition switch ON]
CONSULT-II or GST is disconnected.Approximately 0V - Battery volt-
age (11 - 14V)
90 LAccelerator pedal position
sensor 2 power supply[Ignition switch ON]Approximately 5.3V
91 GAccelerator pedal position
sensor 2[Ignition switch ON]
Engine stopped
Accelerator pedal: Fully released0.4 - 0.7V
[Ignition switch ON]
Engine stopped
Accelerator pedal: Fully depressed2.2 - 2.7V
92 YAccelerator pedal position
sensor 2 ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
95 G/R CAN communication line[Ignition switch ON]Approximately 2.6 - 3.2V
Output voltage varies with the
communication status.
99 B/Y Start signal[Ignition switch ON]Approximately 0.3V
[Ignition switch START]BATTERY VOLTAGE
(11 - 14V)
100 P Stop lamp switch[Ignition switch OFF]
Brake pedal: Fully releasedApproximately 0V
[Ignition switch OFF]
Brake pedal: Slightly depressedBATTERY VOLTAGE
(11 - 14V)
101 GY/L ASCD brake switch[Ignition switch ON]
Brake pedal and clutch pedal: Fully releasedBATTERY VOLTAGE
(11 - 14V)
[Ignition switch OFF]
Brake pedal and/or clutch pedal: Slightly
depressedApproximately 0V
102PU*
1
W/R*2ASCD steering switch[Ignition switch ON]
ASCD steering switch: OFFApproximately 4.3V
[Ignition switch ON]
MAIN switch: PressedApproximately 0.3V
[Ignition switch ON]
CANCEL switch: PressedApproximately 1.3V
[Ignition switch ON]
RESUME/ACCELERATE switch: PressedApproximately 3.3V
[Ignition switch ON]
SET/COAST switch: PressedApproximately 2.3V
103 B/ORASCD steering switch
ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse Signal)
TROUBLE DIAGNOSIS
EC-1035
[YD (WITH EURO-OBD)]
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Freeze frame data
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
X: Applicable
*: This item includes 1st/2nd trip DTCs.
INSPECTION PROCEDURE
1. Turn ignition switch OFF.
2. Connect CONSULT-II to data link connector, which is located
under the driver side dash panel.
3. Turn ignition switch ON.
ItemDIAGNOSTIC TEST MODE
SELF-DIAG RESULTS
DATA MON-
ITORACTIVE
TEST
DTC*FREEZE
FRAME
DATA
ENGINE CONTROL COMPONENT PARTS
INPUTCrankshaft position sensor×××
Camshaft position sensor×
Engine coolant temperature sensor××××
Vehicle speed sensor×××
Fuel pump temperature sensor××
Accelerator pedal position sensor 1××
Accelerator pedal position sensor 2××
Fuel rail pressure sensor××
Mass air flow sensor×××
Intake air temperature sensor××
Turbocharger boost sensor×××
Battery voltage××
Park/neutral position (PNP) switch×
Power steering pressure switch×
Stop lamp switch×
Barometric pressure sensor (built-into ECM)××
Fuel injector adjustment resistor×
ASCD steering switch××
ASCD brake switch××
ASCD clutch switch××
OUTPUTFuel pump×××
Fuel injector×××
Glow relay×××
Cooling fan relay×××
EGR volume control valve×××
PBIB0376E
TROUBLE DIAGNOSIS
EC-1037
[YD (WITH EURO-OBD)]
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DATA MONITOR MODE
MONITOR ITEMECM
INPUT
SIGNALMAIN
SIG-
NALSCONDITION SPECIFICATION
CKPS·RPM (TDC) [rpm]××
The engine speed computed from the
crankshaft position sensor signal is dis-
played.
COOLAN TEMP/S
[°C] or [°F]××
The engine coolant temperature (deter-
mined by the signal voltage of the engine
coolant temperature sensor) is dis-
played.When the engine coolant temper-
ature circuit is open or short, ECM
enters fail-safe mode. The engine
coolant temperature determined
by the ECM is displayed.
VHCL SPEED SE
[km/h] or [mph]××
The vehicle speed computed form the
vehicle speed sensor signal is displayed.
FUEL TEMP SEN
[°C] or [°F]××
The fuel temperature (determined by the
signal voltage of the fuel pump tempera-
ture sensor) is displayed.
ACCEL POS SEN [V]××
The accelerator pedal position sensor 1
signal voltage is displayed.
ACCEL SEN 2 [V]××
The accelerator pedal position sensor 2
signal voltage is displayed.
ACT CR PRESS [MPa]××
The Fuel rail pressure (determined by
the signal voltage of the fuel rail pressure
sensor) is displayed.
BATTERY VOLT [V]××
The power supply voltage of ECM is dis-
played.
P/N POSI SW [ON/OFF]××
Indicates [ON/OFF] condition from the
park/neutral position switch signal.
START SIGNAL [ON/OFF]××
indicates [ON/OFF] condition from the
starter signal.
PW/ST SIGNAL [ON/OFF]×
indicates [ON/OFF] condition from the
power steering pressure switch signal.
BRAKE SW [ON/OFF]××
indicates [ON/OFF] condition from the
stop lamp switch signal.
BRAKE SW2 [ON/OFF]××
indicates [ON/OFF] condition from the
ASCD brake switch and ASCD clutch
switch signal.
IGN SW [ON/OFF]××
Indicates [ON/OFF] condition from igni-
tion switch signal.
MAS AIR/FL SE [V]××
The signal voltage of the mass air flow
sensor is displayed.
MAIN INJ WID [msec]×
Indicates the actual fuel injection pulse
width compensated by ECM according to
the input signals.
PUMP CURRENT [mA]×
Indicates the fuel pump power supply
current from the ECM.
GLOW RLY [ON/OFF]×
The glow relay control condition (deter-
mined by ECM according to the input sig-
nal) is displayed.
COOLING FAN
[LOW/HI/OFF]×
Indicates the control condition of the
cooling fans (determined by ECM
according to the input signal).
LOW ... Operates at low speed.
HI ... Operates at high speed.
OFF ... Stopped
EC-1038
[YD (WITH EURO-OBD)]
TROUBLE DIAGNOSIS
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ACTIVE TEST MODE
EGR VOL CON/V [step]×
Indicates the EGR volume control value
computed by the ECM according to the
input signals.
The opening becomes larger as the
value increases.
INT/A VOLUME [mg/]
The intake air volume computed from the
mass air flow sensor signal is displayed.
BARO SEN [kPa]××
The barometric pressure (determined by
the signal voltage from the absolute
pressure sensor built into the ECM) is
displayed.
INT/M PRES SE [kPa]
Turbocharger boost (determined by the
signal voltage from the turbocharger
boost sensor) is displayed.
CYL COUNT [1/2/3/4]
The cylinder being injected is displayed.
1 ... Cylinder No.1 is injected.
2 ... Cylinder No.2 is injected.
3 ... Cylinder No.3 is injected.
4 ... Cylinder No.4 is injected.
SET SW
[ON/OFF]×
Indicates [ON/OFF] condition from SET/
COAST switch signal.
RESUME/ACC SW
[ON/OFF]×
Indicates [ON/OFF] condition from
RESUME/ACCELERATE switch signal.
CANCEL SW
[ON/OFF]×
Indicates [ON/OFF] condition from CAN-
CEL switch signal.
MAIN SW
[ON/OFF]×
Indicates [ON/OFF] condition from MAIN
switch signal.
Voltage [V]
Voltage, frequency, duty cycle or pulse
width measured by the probe.Only “#” is displayed if item is
unable to be measured.
Figures with “#”s are temporary
ones.
They are the same figures as an
actual piece of data which was
just previously measured. [Hz] or
[%] Frequency [msec], [Hz] or
[%]
DUTY-HI
DUTY-LOW
PLS WIDTH-HI
PLS WIDTH-LOWMONITOR ITEMECM
INPUT
SIGNALMAIN
SIG-
NALSCONDITION SPECIFICATION
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
POWER BAL-
ANCE
Engine: After warming up, idle the
engine.
A/C switch: OFF
Shift lever: Neutral position
Cut off each injector signal one at
a time using CONSULT-IIEngine runs rough or dies.
Harness and connectors
Compression
Fuel injector
COOLING FAN *
Ignition switch: ON
Operate the cooling fan at LOW,
HI speed and turn OFF using
CONSULT-II.Cooling fan moves at LOW, HI
speed and stops.Harness and connector
Cooling fan motor
Cooling fan relay
TROUBLE DIAGNOSIS
EC-1043
[YD (WITH EURO-OBD)]
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NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
*: These signals are converted by ECM internally. Thus, these differ from ECM terminals voltage.
Major Sensor Reference Graph in Data Monitor ModeEBS0117I
The following are the major sensor reference graphs in “DATA MONITOR” mode.
ACCEL POS SEN, “CKPS·RPM (TDC)”, “MAS AIR/FL SE”
Below is the data for “ACCEL POS SEN”, “CKPS·RPM (TDC)” and “MAS AIR/FL SE” when revving engine
quickly up to 3,000 rpm under no load after warming up engine to the normal operating temperature.
EGR VOL CON/V
Engine: After warming up
Air conditioner switch: OFF
Shift lever: Neutral position
No-loadAfter 1 minute at idle More than 10 steps
Revving engine from idle to 3,600
rpm0 step
INT/A VOLUME
Engine: After warming up, idle the engine 150 - 450 mg/st
INT/M PRES SE [kPa]
Engine: After warming up
Air conditioner switch: OFF
Shift lever: Neutral position
No-loadIdle Approx. 100 kPa
2,800 rpm Approx. 126 kPa
4,000 rpm Approx. 106 kPa
BARO SEN
Ignition switch: ONAltitude
Approx. 0m: Approx. 100.62 kPa
(1.0062 bar, 1.026 kg/cm
2 , 14.59
psi)
Approx. 1,000 m: Approx. 88.95
kPa (0.8895 bar, 0.907 kg/cm
2 ,
12.90 psi)
Approx. 1,500 m: Approx. 83.16
kPa (0.8316 bar, 0.848 kg/cm
2 ,
12.06 psi)
Approx. 2,000 m: Approx. 78.36
kPa (0.7836 bar, 0.799 kg/cm
2 ,
11.36 psi)
CYL COUNT
Engine is running 1 → 3 → 4 → 2
SET SW
Ignition switch: ONSET/COAST switch: Released OFF
SET/COAST switch: Pressed ON
RESUME/ACC SW
Ignition switch: ONRESUME/ACCELERATE switch:
ReleasedOFF
RESUME/ACCELERATE switch:
PressedON
CANCEL SW
Ignition switch: ONCANCEL switch: Released OFF
CANCEL switch: Pressed ON
MAIN SW
Ignition switch: ONMAIN switch: Released OFF
MAIN switch: Pressed ON MONITOR ITEM CONDITION SPECIFICATION
DTC P0016 CKP - CMP CORRELATION
EC-1059
[YD (WITH EURO-OBD)]
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DTC P0016 CKP - CMP CORRELATIONPFP:10328
On Board Diagnosis LogicEBS0117U
NOTE:
If DTC P0016 is displayed with DTC P0652 or P0653, first perform trouble diagnosis for DTC P0652
or P0653. Refer to EC-1240, "
DTC P0652, P0653 SENSOR POWER SUPPLY" .
DTC Confirmation ProcedureEBS0117V
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-1059, "
Diagnostic Proce-
dure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
Diagnostic ProcedureEBS0117W
1. CHECK CAMSHAFT POSITION SENSOR
Refer to EC-1174, "
Component Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Replace camshaft position sensor.
2. CHECK SPROCKET
Visually check for chipping signal plate gear tooth.
OK or NG
OK >> GO TO 3.
NG >> Remove debris and clean the signal plate or replace sprocket.
3. CHECK CRANKSHAFT POSITION SENSOR
Refer to EC-1162, "
Component Inspection" .
OK or NG
OK >> GO TO 4.
NG >> Replace crankshaft position sensor.
DTC No.Trouble diagnosis
nameDTC detecting condition Possible cause
P0016
0016Crankshaft position -
camshaft position cor-
relationThe correlation between crankshaft position sen-
sor signal and camshaft position sensor signal is
out of the normal range.
Camshaft position sensor
Crankshaft position sensor
Timing chain
Signal plate
SEF817Y