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![NISSAN X-TRAIL 2005 Service Repair Manual LU-28
[YD22DDTi]
OIL COOLER
OIL COOLERPFP:21305
Removal and InstallationEBS00OE8
CAUTION:
Be careful not to get burned when engine and engine oil are hot.
When removing, prepare a shop cloth to ab NISSAN X-TRAIL 2005 Service Repair Manual LU-28
[YD22DDTi]
OIL COOLER
OIL COOLERPFP:21305
Removal and InstallationEBS00OE8
CAUTION:
Be careful not to get burned when engine and engine oil are hot.
When removing, prepare a shop cloth to ab](/manual-img/5/57403/w960_57403-349.png)
LU-28
[YD22DDTi]
OIL COOLER
OIL COOLERPFP:21305
Removal and InstallationEBS00OE8
CAUTION:
Be careful not to get burned when engine and engine oil are hot.
When removing, prepare a shop cloth to absorb any engine oil leakage or spillage.
Completely wipe off any engine oil that adhere to engine and vehicle.
REMOVAL
1. Remove engine undercover.
2. Drain engine coolant by removing cylinder block drain plug and radiator drain plug. Refer to CO-32,
"DRAINING ENGINE COOLANT" and EM-230, "CYLINDER BLOCK" .
3. Remove exhaust front tube. Refer to EX-2, "
EXHAUST SYSTEM" .
4. Remove water hoses.
5. Loosen connecting bolt and remove oil cooler.
INSPECTION AFTER REMOVAL
Check oil cooler for cracks. Check oil cooler for clogging by blowing through coolant inlet. If necessary, replace
oil cooler.
INSTALLATION
Installation is the reverse order of removal.
Confirm that no foreign objects are adhering to the installation
planes of oil cooler or cylinder block.
Tighten the connecting bolt after aligning the stopper on the cyl-
inder block side with protrusion of oil cooler.
INSPECTION AFTER INSTALLATION
1. Check the engine oil level and the engine coolant level, and adjust engine oil and engine coolant. Refer to
LU-20, "
ENGINE OIL" and CO-32, "ENGINE COOLANT" .
1. Oil cooler 2. O-ring 3. Water hose
4. Gasket 5. Water hose connector 6. Connecting bolt
PBIC2441E
SBIA0126E
Page 351 of 4555
OIL COOLER
LU-29
[YD22DDTi]
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2. Start engine, and make sure that there is no leaks of engine oil or engine coolant.
3. Stop engine and wait for 10 minutes.
4. Check the engine oil level and the engine coolant level again. Refer to LU-20, "
ENGINE OIL" and CO-32,
"ENGINE COOLANT" .
Page 352 of 4555
![NISSAN X-TRAIL 2005 Service Repair Manual LU-30
[YD22DDTi]
OIL PUMP
OIL PUMPPFP:15010
Removal and InstallationEBS01AJ3
REMOVAL
Remove oil pump assembly. Refer to EM-198, "PRIMARY TIMING CHAIN" .
INSTALLATION
Installation is the reverse orde NISSAN X-TRAIL 2005 Service Repair Manual LU-30
[YD22DDTi]
OIL PUMP
OIL PUMPPFP:15010
Removal and InstallationEBS01AJ3
REMOVAL
Remove oil pump assembly. Refer to EM-198, "PRIMARY TIMING CHAIN" .
INSTALLATION
Installation is the reverse orde](/manual-img/5/57403/w960_57403-351.png)
LU-30
[YD22DDTi]
OIL PUMP
OIL PUMPPFP:15010
Removal and InstallationEBS01AJ3
REMOVAL
Remove oil pump assembly. Refer to EM-198, "PRIMARY TIMING CHAIN" .
INSTALLATION
Installation is the reverse order of removal.
INSPECTION AFTER INSTALLATION
1. After warming up engine, check there is no leaks of engine oil.
2. Stop engine and wait for 10 minutes.
3. Check the engine oil level and adjust engine oil. Refer to LU-20, "
ENGINE OIL" .
Disassembly and AssemblyEBS01AI7
DISASSEMBLY
1. Remove oil pump cover.
2. Remove inner rotor and outer rotor from oil pump housing.
3. After removing regulator plug, remove inner and outer regulator springs and regulator valve.
INSPECTION AFTER DISASSEMBLY
Clearance of Oil Pump Parts
Measure the clearance with feeler gauge.
Clearance between outer rotor and oil pump housing (position 1)
Tip clearance between inner rotor and outer rotor (position 2)
1. Oil pump housing 2. Outer rotor 3. Inner rotor
4. Oil pump cover 5. Regulator valve 6. Outer regulator spring
7. Inner regulator spring 8. Regulator plug
PBIC2381E
Standard : 0.114 - 0.260 mm (0.0045 - 0.0102 in)
Standard : Below 0.18 mm (0.0071in)
JLC355B
Page 377 of 4555
![NISSAN X-TRAIL 2005 Service Repair Manual WATER PUMP
CO-21
[QR]
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CO
WAT E R P U MPPFP:21020
Removal and InstallationEBS00KON
REMOVAL
1. Drain engine coolant. Refer to CO-9, "Changing Engine Coolant" .
CAUTION:
Perfor NISSAN X-TRAIL 2005 Service Repair Manual WATER PUMP
CO-21
[QR]
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CO
WAT E R P U MPPFP:21020
Removal and InstallationEBS00KON
REMOVAL
1. Drain engine coolant. Refer to CO-9, "Changing Engine Coolant" .
CAUTION:
Perfor](/manual-img/5/57403/w960_57403-376.png)
WATER PUMP
CO-21
[QR]
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WAT E R P U MPPFP:21020
Removal and InstallationEBS00KON
REMOVAL
1. Drain engine coolant. Refer to CO-9, "Changing Engine Coolant" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belt.
2. Remove the following parts.
RH undercover
Drive belt; Refer to EM-13, "DRIVE BELTS" .
Drive belt auto-tensioner; Refer to EM-14, "Removal and Installation of Drive Belt Auto-Tensioner" .
3. Remove water pump.
Engine coolant will leak from cylinder block, so have a receptacle ready below.
CAUTION:
Handle water pump vane so that it does not contact any other parts.
Water pump cannot be disassembled and should be replaced as a unit.
4. Remove water pump housing with the following procedure;
a. Remove alternator. Refer to SC-13, "
CHARGING SYSTEM" .
b. Remove oil level gauge and oil level gauge guide. Refer to EM-27, "
OIL PAN AND OIL STRAINER" .
CAUTION:
Plug the oil level gauge guide opening to prevent oil pan from entering foreign materials.
c. Remove mounting bolts for water pipe.
d. Remove water pump housing.
5. Remove exhaust manifold and three way catalyst assembly. Refer to EM-25, "
EXHAUST MANIFOLD
AND THREE WAY CATALYST" .
6. Remove water pipe.
1. Water pump 2. Gasket 3. Gasket
4. Water pump housing 5. Gasket 6. Water pipe
7. O-ring
PBIC2253E
Page 491 of 4555
![NISSAN X-TRAIL 2005 Service Repair Manual TROUBLE DIAGNOSIS
EC-87
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1 - 6: The numbers refer to the order of inspection.Va l v e
mecha-
nismTiming chain
55555 55 5EM-46
CamshaftEM-56
Intake val NISSAN X-TRAIL 2005 Service Repair Manual TROUBLE DIAGNOSIS
EC-87
[QR (WITH EURO-OBD)]
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1 - 6: The numbers refer to the order of inspection.Va l v e
mecha-
nismTiming chain
55555 55 5EM-46
CamshaftEM-56
Intake val](/manual-img/5/57403/w960_57403-490.png)
TROUBLE DIAGNOSIS
EC-87
[QR (WITH EURO-OBD)]
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EC
1 - 6: The numbers refer to the order of inspection.Va l v e
mecha-
nismTiming chain
55555 55 5EM-46
CamshaftEM-56
Intake valve timing controlEM-46
Intake valve
3EM-70
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/
Gasket
55555 55 5EM-25
, EX-
2Three way catalyst
Lubrica-
tionOil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery
55555 55 52EM-27
, LU-
13 , LU-10 ,
LU-5
Oil level (Low)/Filthy oilLU-7
Cooling Radiator/Hose/Radiator filler cap
55555 55 25CO-12
Thermostat 5CO-23
Water pumpCO-21
Water galleryCO-7
Cooling fan 5CO-19
Coolant level (low)/Contaminated
coolantCO-9
NATS (Nissan Anti-theft System) 1 1EC-64 or
BL-108
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Page 757 of 4555
![NISSAN X-TRAIL 2005 Service Repair Manual DTC P1217 ENGINE OVER TEMPERATURE
EC-353
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CONSULT-II Reference Value in Data Monitor ModeEBS010TA
Specification data are reference values.
On Board Diag NISSAN X-TRAIL 2005 Service Repair Manual DTC P1217 ENGINE OVER TEMPERATURE
EC-353
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CONSULT-II Reference Value in Data Monitor ModeEBS010TA
Specification data are reference values.
On Board Diag](/manual-img/5/57403/w960_57403-756.png)
DTC P1217 ENGINE OVER TEMPERATURE
EC-353
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CONSULT-II Reference Value in Data Monitor ModeEBS010TA
Specification data are reference values.
On Board Diagnosis LogicEBS010TB
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise. When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction
is indicated.
This self-diagnosis has the one trip detection logic.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-9, "
Changing Engine
Coolant" . Also, replace the engine oil. Refer to LU-8, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-19, "
Engine Coolant Mixture Ratio" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function CheckEBS010TC
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
MONITOR ITEM CONDITION SPECIFICATION
AIR COND SIG
Engine: After warming up, idle
the engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
COOLING FAN
Engine: After warming up, idle
the engine
Air conditioner switch: OFFEngine coolant temperature is 94°C
(201°F) or lessOFF
Engine coolant temperature is
between 95°C (203°F) and 99°C
(210°F) or moreLOW
Engine coolant temperature is 100°C
(212°F) or moreHIGH
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217Engine over tempera-
ture (Overheat)
Cooling fan does not operate properly (Over-
heat).
Cooling fan system does not operate prop-
erly (Overheat).
Engine coolant was not added to the system
using the proper filling method.
Engine coolant is not within the specified
range.
Harness or connectors
(The cooling fan circuit is open or
shorted.)
Cooling fan
Cooling fan relays
Radiator hose
Radiator
Radiator cap
Water pump
Thermostat
For more information, refer to EC-366,
"Main 12 Causes of Overheating" .
Page 991 of 4555
![NISSAN X-TRAIL 2005 Service Repair Manual TROUBLE DIAGNOSIS
EC-587
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mecha-
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55555 55 5EM-46
CamshaftEM-56
Intake NISSAN X-TRAIL 2005 Service Repair Manual TROUBLE DIAGNOSIS
EC-587
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1 - 6: The numbers refer to the order of inspection.Va l v e
mecha-
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55555 55 5EM-46
CamshaftEM-56
Intake](/manual-img/5/57403/w960_57403-990.png)
TROUBLE DIAGNOSIS
EC-587
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1 - 6: The numbers refer to the order of inspection.Va l v e
mecha-
nismTiming chain
55555 55 5EM-46
CamshaftEM-56
Intake valve timing controlEM-46
Intake valve
3EM-70
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/
Gasket
55555 55 5EM-25
, EX-
2Three way catalyst
Lubrica-
tionOil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery
55555 55 52EM-27
, LU-
13 , LU-10 ,
LU-5
Oil level (Low)/Filthy oilLU-7
Cooling Radiator/Hose/Radiator filler cap
55555 55 25CO-12
Thermostat 5CO-23
Water pumpCO-21
Water galleryCO-7
Cooling fan 5CO-19
Coolant level (low)/Contaminated
coolantCO-9
NATS (Nissan Anti-theft System) 1 1EC-567 or
BL-108
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Page 1160 of 4555
![NISSAN X-TRAIL 2005 Service Repair Manual EC-756
[QR (WITHOUT EURO-OBD)]
DTC P1217 ENGINE OVER TEMPERATURE
CONSULT-II Reference Value in Data Monitor ModeEBS0111G
Specification data are reference values.
On Board Diagnosis LogicEBS0111H
If NISSAN X-TRAIL 2005 Service Repair Manual EC-756
[QR (WITHOUT EURO-OBD)]
DTC P1217 ENGINE OVER TEMPERATURE
CONSULT-II Reference Value in Data Monitor ModeEBS0111G
Specification data are reference values.
On Board Diagnosis LogicEBS0111H
If](/manual-img/5/57403/w960_57403-1159.png)
EC-756
[QR (WITHOUT EURO-OBD)]
DTC P1217 ENGINE OVER TEMPERATURE
CONSULT-II Reference Value in Data Monitor ModeEBS0111G
Specification data are reference values.
On Board Diagnosis LogicEBS0111H
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise. When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction
is indicated.
This self-diagnosis has the one trip detection logic.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-9, "
Changing Engine
Coolant" . Also, replace the engine oil. Refer to LU-8, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-19, "
Engine Coolant Mixture Ratio" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function CheckEBS0111I
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
MONITOR ITEM CONDITION SPECIFICATION
AIR COND SIG
Engine: After warming up, idle
the engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
COOLING FAN
Engine: After warming up, idle
the engine
Air conditioner switch: OFFEngine coolant temperature is 94°C
(201°F) or lessOFF
Engine coolant temperature is
between 95°C (203°F) and 99°C
(210°F) or moreLOW
Engine coolant temperature is 100°C
(212°F) or moreHIGH
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217Engine over tempera-
ture (Overheat)
Cooling fan does not operate properly (Over-
heat).
Cooling fan system does not operate prop-
erly (Overheat).
Engine coolant was not added to the system
using the proper filling method.
Engine coolant is not within the specified
range.
Harness or connectors
(The cooling fan circuit is open or
shorted.)
Cooling fan
Cooling fan relays
Radiator hose
Radiator
Radiator cap
Water pump
Thermostat
For more information, refer to EC-769,
"Main 12 Causes of Overheating" .