EI-1
EXTERIOR & INTERIOR
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CONTENTS
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SECTION EI
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EI
EXTERIOR & INTERIOR
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions .............................................................. 3
PREPARATION ........................................................... 4
Commercial Service Tools ........................................ 4
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 5
Work Flow ................................................................ 5
CUSTOMER INTERVIEW ..................................... 5
DUPLICATE THE NOISE AND TEST DRIVE ....... 6
CHECK RELATED SERVICE BULLETINS ........... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 6
REPAIR THE CAUSE ........................................... 6
CONFIRM THE REPAIR ....................................... 7
Generic Squeak and Rattle Troubleshooting ........... 7
INSTRUMENT PANEL .......................................... 7
CENTER CONSOLE ............................................. 7
DOORS ................................................................. 7
TRUNK .................................................................. 8
SUNROOF/HEADLINING ..................................... 8
SEATS ................................................................... 8
UNDERHOOD ....................................................... 8
Diagnostic Worksheet .............................................. 9
CLIP AND FASTENER ..............................................11
Clip and Fastener .................................................... 11
FRONT BUMPER ..................................................... 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 16
INSTALLATION ................................................... 16
REAR BUMPER ....................................................... 17
Removal and Installation ........................................ 17
REMOVAL ........................................................... 17
INSTALLATION ................................................... 18
FRONT GRILLE ........................................................ 19
Removal and Installation ........................................ 19
REMOVAL ........................................................... 19
INSTALLATION ................................................... 19COWL TOP ............................................................... 20
Removal and Installation ........................................ 20
REMOVAL ........................................................... 20
INSTALLATION ................................................... 20
FENDER PROTECTOR ............................................ 21
Removal and Installation ........................................ 21
REMOVAL ........................................................... 21
INSTALLATION ................................................... 21
DOOR OUTSIDE MOLDING ..................................... 22
Removal and Installation ........................................ 22
REMOVAL ........................................................... 22
INSTALLATION ................................................... 23
SIDE GUARD MOLDING .......................................... 24
Removal and Installation ........................................ 24
REMOVAL ........................................................... 24
INSTALLATION ................................................... 24
DOOR OUTSIDE LOWER MOLDING ...................... 25
Removal and Installation ........................................ 25
REMOVAL ........................................................... 25
INSTALLATION ................................................... 25
SIDE SILL PROTECTOR .......................................... 26
Removal and Installation ........................................ 26
REMOVAL ........................................................... 26
INSTALLATION ................................................... 26
ROOF RAIL ............................................................... 27
Removal and Installation (for Hyper Roof Rail) ...... 27
REMOVAL ........................................................... 27
INSTALLATION ................................................... 27
Removal and Installation (for Roof Rail) ................. 28
REMOVAL ........................................................... 28
INSTALLATION ................................................... 29
ROOF SPOILER ....................................................... 30
Removal and Installation ........................................ 30
REMOVAL ........................................................... 30
INSTALLATION ................................................... 30
LICENSE LAMP FINISHER ...................................... 31
Removal and Installation ........................................ 31
REMOVAL ........................................................... 31
INSTALLATION ................................................... 31
EI-8
SQUEAK AND RATTLE TROUBLE DIAGNOSES
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
3. Trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sun-visor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. Rear seat back lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted under-hood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noise can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting securing, or
insulating the component causing the noise.
HEADLINING
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EI
HEADLININGPFP:73910
Removal and InstallationEIS000ND
REMOVAL
1. Remove front pillar and center pillar garnishes. Refer to EI-35, "Removal and Installation" .
2. Remove body side welt. Refer to EI-35, "
Removal and Installation" .
3. Remove rear pillar finisher. Refer to EI-35, "
Removal and Installation" .
SIIA0223E
1. Headlining (standard) 2. Sun-visor (left) 3. Sun-visor (right)
4. Sun-visor holder 5. Inside mirror 6. Inside mirror cover
7. Map lamp 8. Interior lamp 9. Assistance grip (fixed type)
10. Luggage compartment lamp 11. Headlining (sunroof) 12. Sunroof switch and map lamp
13.Assistance grip (retractable
type)14. Sunroof welt
IP-1
INSTRUMENT PANEL
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SECTION IP
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IP
INSTRUMENT PANEL
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Precautions .............................................................. 2
PREPARATION ........................................................... 3
Commercial Service Tools ........................................ 3
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 4
Work Flow ................................................................ 4
CUSTOMER INTERVIEW ..................................... 4
DUPLICATE THE NOISE AND TEST DRIVE ....... 5
CHECK RELATED SERVICE BULLETINS ........... 5
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 5
REPAIR THE CAUSE ........................................... 5
CONFIRM THE REPAIR ....................................... 6
Generic Squeak and Rattle Troubleshooting ........... 6INSTRUMENT PANEL .......................................... 6
CENTER CONSOLE ............................................. 6
DOORS ................................................................. 6
TRUNK .................................................................. 7
SUNROOF/HEADLINING ..................................... 7
SEATS ................................................................... 7
UNDERHOOD ....................................................... 7
Diagnostic Worksheet ............................................... 8
INSTRUMENT PANEL ASSEMBLY ......................... 10
Component Parts Location ..................................... 10
Removal and Installation ........................................ 11
WORK ITEM TABLE ............................................ 11
REMOVAL ........................................................... 12
INSTALLATION ................................................... 18
Disassembly and Assembly .................................... 19
CENTER CONSOLE ........................................... 19
INSTRUMENT CENTER LOWER PANEL .......... 21
SQUEAK AND RATTLE TROUBLE DIAGNOSES
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TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
3. Trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. Rear seat back lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noise can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting securing, or
insulating the component causing the noise.
SE-1
SEAT
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CONTENTS
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SECTION SE
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SE
SEAT
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Service Notice .......................................................... 2
Precautions .............................................................. 2
PREPARATION ........................................................... 3
Commercial Service Tools ........................................ 3
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 4
Work Flow ................................................................ 4
CUSTOMER INTERVIEW ..................................... 4
DUPLICATE THE NOISE AND TEST DRIVE ....... 5
CHECK RELATED SERVICE BULLETINS ........... 5
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 5
REPAIR THE CAUSE ........................................... 5
CONFIRM THE REPAIR ....................................... 6
Generic Squeak and Rattle Troubleshooting ........... 6
INSTRUMENT PANEL .......................................... 6
CENTER CONSOLE ............................................. 6
DOORS ................................................................. 6
TRUNK .................................................................. 7
SUNROOF/HEADLINING ..................................... 7
SEATS ................................................................... 7
UNDERHOOD ....................................................... 7
Diagnostic Worksheet .............................................. 8
POWER SEAT .......................................................... 10
Schematic .............................................................. 10
Wiring Diagram—SEAT— /For LHD Models ........... 11
Wiring Diagram—SEAT— /For RHD Models ......... 14
HEATED SEAT ......................................................... 17
Schematic .............................................................. 17Wiring Diagram—H/SEAT— /For LHD Models ....... 18
Wiring Diagram—H/SEAT—/For RHD Models ....... 21
FRONT SEAT ............................................................ 24
Component Parts Drawing ..................................... 24
MANUAL SEAT ................................................... 24
POWER SEAT ..................................................... 25
Removal and Installation ........................................ 26
REMOVAL ........................................................... 26
INSTALLATION ................................................... 26
Disassembly and Assembly of Seatback ................ 26
SEATBACK TRIM (SIDE AIR BAG EQUIPPED
AND GENUINE LEATHER SEAT) ....................... 26
SEATBACK TRIM [WITHOUT SIDE AIR BAG
(EXCEPT GENUINE LEATHER SEAT)] .............. 28
Disassembly and Assembly of Seat Cushion Trim ... 29
MANUAL SEAT ................................................... 29
Disassembly and Assembly of Seat Cushion Trim ... 30
POWER SEAT ..................................................... 30
REAR SEAT .............................................................. 32
Component Parts Drawing ..................................... 32
STANDARD SEAT ............................................... 32
SEAT WITH ARMREST ....................................... 33
Removal and Installation ........................................ 34
SEAT CUSHION .................................................. 34
SEATBACK .......................................................... 34
REAR SEAT STRIKER (SIDE) ............................ 35
REAR SEAT CENTER BRACKET ....................... 35
REAR SEAT STRIKER (FLOOR) ........................ 35
Disassembly and Assembly .................................... 35
REAR SEATBACK LOCK KNOB ......................... 35
ARMREST ........................................................... 35
ARMREST TABLE ............................................... 36
SQUEAK AND RATTLE TROUBLE DIAGNOSES
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TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
3. Trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. Rear seat back lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noise can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting securing, or
insulating the component causing the noise.
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LHD MODELS ................................................... 103
RHD MODELS .................................................. 105
Bulb Replacement ................................................ 107
PARKING AND TAIL LAMPS ............................ 107
TAIL LAMP ........................................................ 107
LICENSE PLATE LAMP .................................... 107
Removal and Installation ...................................... 107
PARKING LAMP ............................................... 107
TAIL LAMP ........................................................ 107
LICENSE PLATE LAMP .................................... 107
FRONT FOG LAMP ................................................ 108
System Description .............................................. 108
DESCRIPTION .................................................. 108
FOG LAMP OPERATION .................................. 108
Wiring Diagram — F/FOG — ............................... 109
Aiming Adjustment ................................................ 110
Bulb Replacement ................................................ . 111
Removal and Installation ...................................... . 111
REMOVAL ......................................................... . 111
INSTALLATION ................................................. . 111
REAR FOG LAMP ...................................................112
System Description ............................................... 112
DESCRIPTION ................................................... 112
FOG LAMP OPERATION ................................... 112
Wiring Diagram — R/FOG —/Without Front Fog
Lamp ..................................................................... 113
Wiring Diagram — R/FOG —/With Front Fog Lamp .. 114
Bulb Replacement ................................................. 115
Removal and Installation ....................................... 115
REMOVAL .......................................................... 115
INSTALLATION .................................................. 115
CLEARANCE LAMP/TAIL LAMP ............................116
Bulb Replacement (Clearance Lamp) ................... 116
Bulb Replacement (Tail lamp) ............................... 116
Removal and Installation of Clearance Lamp ....... 116
Removal and Installation of Tail lamp .................... 116
HIGH-MOUNTED STOP LAMP ...............................117
Bulb Replacement ................................................. 117
Removal and Installation ....................................... 117
REAR COMBINATION LAMP .................................118
Wiring Diagram —STOP/L— ................................. 118
Bulb Replacement ................................................. 119
Removal and Installation ....................................... 119
REMOVAL .......................................................... 119
INSTALLATION .................................................. 119
COMBINATION SWITCH ........................................ 120
Removal and Installation ...................................... 120
Switch Circuit Inspection ...................................... 120ASHTRAY ILLUMINATION .....................................121
Bulb Replacement, Removal and Installation .......121
ILLUMINATION .......................................................122
System Description ...............................................122
Schematic .............................................................123
Wiring Diagram —ILL— ........................................124
LHD MODELS ...................................................124
RHD MODELS ..................................................128
INTERIOR ROOM LAMP ........................................132
System Description ...............................................132
POWER SUPPLY AND GROUND ....................132
SWITCH OPERATION ......................................132
INTERIOR ROOM LAMP TIMER OPERATION .133
ON-OFF CONTROL ..........................................133
Wiring Diagram — ROOM/L— .............................134
LHD MODELS ...................................................134
RHD MODELS ..................................................136
Interior Room Lamp Timer Does Not Operate ......138
Interior Room Lamp Timer Does Not Cancel .......141
Bulb Replacement ................................................143
INTERIOR ROOM LAMP ..................................143
LUGGAGE ROOM LAMP ..................................143
Removal and Installation ......................................143
INTERIOR ROOM LAMP ..................................143
LUGGAGE ROOM LAMP ..................................144
STEP LAMP ............................................................145
Wiring Diagram — STEP/L — ..............................145
LHD MODELS ...................................................145
RHD MODELS ..................................................146
Bulb Replacement ................................................147
Removal and Installation ......................................147
REMOVAL .........................................................147
INSTALLATION .................................................147
INTERIOR LAMP ....................................................148
Wiring Diagram — INT/L — ..................................148
Bulb Replacement ................................................150
MAP LAMP (WITHOUT SUNROOF) .................150
MAP LAMP (WITH SUNROOF) ........................150
READ LAMP ......................................................150
Removal and Installation ......................................150
REMOVAL .........................................................150
INSTALLATION .................................................151
BULB SPECIFICATIONS ........................................152
Headlamp .............................................................152
Exterior Lamp .......................................................152
Interior Lamp/Illumination .....................................152