TROUBLE DIAGNOSIS
BRC-81
[ESP/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
SELF-DIAGNOSIS
Description
If an malfunction is detected in the system, ABS warning lamp, ESP OFF indicator lamp and SLIP indica-
tor lamp on the combination meter turn on. In this case, perform self-diagnosis as follows:
While CONSULT-II is used, ABS warning lamp, ESP OFF indicator lamp, SLIP indicator lamp may be
turned on in a case of no malfunctioning.
Operation Procedure
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data link connector.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
3. Turn ignition switch ON.
4. Start engine and drive at 30 km/h (19 MPH) or more for approximately 1 minute.
5. After stopping vehicle, with the engine running, touch “START (NISSAN BASED VHCL)”, “ABS”, “SELF-
DIAG RESULTS” in order on the CONSULT-II screen.
CAUTION:
If “START (NISSAN BASED VHCL)” is touched immediately after starting engine or turning on the
ignition switch, “ABS” might not be displayed in the System Selection screen. In this case, repeat
the operation from step 1. If it cannot be shown after several attempts, ESP/TCS/ABS control unit
may have malfunctioned.
6. The self-diagnostic results are displayed. (If necessary, the self-diagnostic results can be printed out by
touching “PRINT”.)
When “NO FAILURE” is displayed, check ABS warning lamp, ESP OFF indicator lamp and SLIP indica-
tor lamp.
7. Perform the appropriate inspection from the display item list, and repair or replace the malfunctioning
component.
8. Drive the vehicle at 30 km/h (19 MPH) or more for approximately 1 minute.
CAUTION:
In a case that a wheel sensor is malfunctioning, ABS warning lamp, ESP OFF indicator lamp,
SLIP indicator lamp will turn on. If vehicle is not driven at approximately 30 km/h (19 MPH) or
more for at least approximately 1 minute after repair of the wheel sensor system, ABS warning
lamp, ESP OFF indicator lamp and SLIP indicator lamp may not turn off even if everything is
normal. Check again to make sure that there is no malfunction on other parts.
9. Turn ignition switch OFF to prepare for erasing the memory.
10. Start engine and touch “START (NISSAN BASED VHCL)”, “ABS”, “SELF-DIAG RESULTS”, “ERASE
MEMORY” in order on the CONSULT-II screen to erase the diagnostic memory.
If “ABS” is not indicated, go to GI-35, "
CONSULT-II Data Link Connector (DLC) Circuit" .
CAUTION:
If the diagnostic memory is not erased, re-perform the operation from step 5.
11. For the final inspection, drive at 30 km/h (19 MPH) or more for approximately 1 minute and confirm that
ABS warning lamp, ESP OFF indicator lamp and SLIP indicator lamp are OFF.
BRC-86
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
×: Applicable
–: Not applicable
ACTIVE TEST
CAUTION:
Do not perform active test while driving.
Make sure to completely bleed air from the brake system.
Active test cannot be performed when EBD, ABS, TCS or ESP operation is malfunction.
ABS and brake warning lamps turn on during the active test.
Operation Procedure
1. Connect CONSULT-II and CONVERTER to data link connector and start engine.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
2. Touch “START (NISSAN BASED VHCL) ” on the display screen.
3. Touch “ABS”.
If “ABS” is not indicated, go to GI-35, "
CONSULT-II Data Link Connector (DLC) Circuit" .
4. Touch “ACTIVE TEST”.
5. The test item selection screen is displayed.
6. Touch necessary test item.
7. With the “MAIN SIGNALS” display shown in reverse, touch “START”.
8. The “ACTIVE TEST” screen will be displayed, so perform the following test.
NOTE:
When the active test is performed while depressing pedal, the pedal depression amount will change,
but this is normal.
Approximately 10 seconds after the operation is begun, “TEST STOP” will be displayed.
To perform a retest after “TEST STOP” is displayed, touch “BACK” and perform the test from the step 6.
Test Item
Solenoid valve
OD OFF SW
(ON/OFF)––דOFF” is displayed.
EBD SIGNAL
(ON/OFF)––×EBD operation (ON/OFF) status is
displayed.
ABS SIGNAL
(ON/OFF)––×ABS operation (ON/OFF) status is
displayed.
TCS SIGNAL
(ON/OFF)––×TCS operation (ON/OFF) status is
displayed.
VDC SIGNAL
(ON/OFF)––×ESP operation (ON/OFF) status is
displayed. Data Monitor Item (Unit)Data Monitor item selection
Remarks
ECU INPUT
SIGNALSMAIN
SIGNALSSELECTION
FROM MENU
SFIA1172E
BRC-88
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
For Fast and Accurate DiagnosisEFS005W4
PRECAUTIONS FOR DIAGNOSIS
Before performing diagnosis, always read precautions. Refer to BRC-60, "How to Proceed With Diagno-
sis" .
If ESP/TCS/ABS control unit steering angle sensor, steering system parts or suspension system parts
have been replaced, or if alignment has been adjusted, be sure to adjust neutral position of steering angle
sensor before driving. Refer to BRC-52, "
Adjustment of Steering Angle Sensor Neutral Position" .
After diagnosis is finished, be sure to erase memory. Refer to BRC-81, "SELF-DIAGNOSIS" .
When checking continuity and voltage between units, be sure to check for disconnection, looseness,
bend, or collapse of connector terminals. If any malfunction is found, repair or replace connector termi-
nals.
For intermittent symptoms, possible cause is malfunction in harness, harness connector, or terminals.
Move harness, harness connector, and terminals to check for poor connections.
If a circuit tester is used for the check, be careful not to forcibly extend any connector terminal.
To use CONSULT-II to perform self-diagnosis of ESP/TCS/ABS control unit active tests, or work support,
first stop work, then connect CONSULT-II and select “ABS”.
While self-diagnostic results of CONSULT-II shows malfunction, if CONSULT-II active test is performed,
an engine system malfunction may be indicated. In this case, start engine to resume the normal screen.
ESP/TCS/ABS system electronically controls brake operation and engine output. The following symptoms
may be caused by normal operations:
ON and OFF Timing for ABS Warning Lamp, ESP OFF Indicator Lamp, SLIP Indicator Lamp,
Brake Warning Lamp
×: ON –: OFF Symptom Symptom description Result
Motor operation noiseThis is noise of motor inside ESP/TCS/ABS control unit. Slight noise
may occur during ESP, TCS, and ABS operation.
Normal
When the vehicle speed goes over 20 km/h (12.5 MPH), motor and
valves operating noise may be heard. It happens only once after ignition
switch is ON. This is a normal status of the system operation check.
System operation check
noiseWhen engine starts, slight “click” noise may be heard from engine room.
This is normal and is part of system operation check.Normal
ESP/TCS operation
(SLIP indicator lamp blink-
ing)TCS may activate momentarily if wheel speed changes when driving
over location where friction coefficient varies, when downshifting, or
when fully depressing accelerator pedal.Normal
Cancel the ESP/TCS
function for the
inspection on a chas-
sis dynamometer. When checking speed meter etc. with a 2-wheel-drive chassis dyna-
mometer, vehicle speed is not increased by pressing down on the accel-
erator.
ABS operation (Longer stop-
ping distance)On roads with low friction coefficients, such as snowy roads or gravel
roads, vehicles with ABS may require a longer stopping distance. There-
fore, when driving on such roads, avoid overconfidence and keep speed
sufficiently low.Normal
Insufficient feeling of accel-
erationDepending on road conditions, driver may feel that feeling of accelera-
tion is insufficient. This is because traction control, which controls
engine and brakes to achieve optimal traction, has the highest priority
(for safety). As a result, there may be times when acceleration is slightly
less than usual for the same accelerator pedal operation.Normal
ConditionABS warning
lampESP OFF indi-
cator lampSLIP indicator
lampBrake warning
lamp [Note 1]Remarks
Ignition SW OFF. – – – – –
Approx. 2 seconds after igni-
tion switch is turned ON.×××× [Note 2] –
Approx. 2 seconds later after
ignition switch ON.–––× [Note 2]Go out 2 seconds after
ignition switch is turned
ON.
TROUBLE DIAGNOSIS
BRC-105
[ESP/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
Inspection 10 Stop Lamp Switch and CircuitEFS005WF
INSPECTION PROCEDURE
1. SELF-DIAGNOSTIC RESULT CHECK
Check the self-diagnostic results.
Is
“STOP LAMP SW” indicated in the self-diagnosis results?
YES >> GO TO 2.
NO >> INSPECTION END
2. STOP LAMP INSPECTION
1. Disconnect connectors for stop lamp switch and ESP/TCS/ABS control unit.
2. Securely connect them again.
3. Start the engine.
4. Repeat depressing brake pedal carefully several times, then perform the self-diagnosis again.
Is the same self-diagnosis item indicated?
YES >> GO TO 3.
NO >> Repair or replace the poorly connected connector.
3. STOP LAMP SWITCH CIRCUIT CHECK
1. Disconnect connectors for stop lamp switch and ESP/TCS/
ABS control unit.
2. Check for the continuity between the stop lamp switch and ESP/
TCS/ABS control unit.
Is inspection result OK?
YES >> Perform ESP/TCS/ABS control unit self-diagnosis again.
NO >> The harness disconnection between ESP/TCS/ABS control unit and stop lamp switch.
Inspection 11 ESP/TCS/ABS Control Unit Power Supply CircuitEFS005WG
INSPECTION PROCEDURE
1. SELF-DIAGNOSTIC RESULT CHECK 1
Check the self-diagnostic results.
Is
“BATTERY VOLTAGE [ABNORMAL]” indicated in the self-diagnosis results?
YES >> GO TO 2.
NO >> INSPECTION END
Self-diagnostic results
STOP LAMP SW
SFIA2185E
ESP/TCS/ABS control unit
(harness connector E122)STOP LAMP SW
(harness connector M12)Continuity
48 (P) 2 (P) Yes
Self-diagnostic results
BATTERY VOLTAGE [ABNORMAL]
ATC-24
LUBRICANT
LUBRICANTPFP:KLG00
Maintenance of Lubricant Quantity in CompressorEJS000TH
The lubricant in the compressor circulates through the system with the refrigerant. Add lubricant to compres-
sor when replacing any component or after a large refrigerant leakage occurred. It is important to maintain the
specified amount.
If lubricant quantity is not maintained properly, the following malfunctions may result:
Lack of lubricant: May lead to a seized compressor
Excessive lubricant: Inadequate cooling (thermal exchange interference)
LUBRICANT
LUBRICANT RETURN OPERATION
Adjust the lubricant quantity according to the test group shown below.
1. CHECK LUBRICANT RETURN OPERATION
Can lubricant return operation be performed?
A/C system works properly.
There is no evidence of a large amount of lubricant leakage.
CAUTION:
If excessive lubricant leakage is noted, do not perform the lubricant return operation.
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2. PERFORM LUBRICANT RETURN OPERATION, PROCEEDING AS FOLLOWS:
1. Start engine, and set the following conditions:
–Test condition
Engine speed: Idling to 1,200 rpm
A/C switch: ON
Blower speed: Max. position
Temp. control: Optional [Set so that intake air temperature is 25 to 30°C (77 to 86°F).]
Intake position: Recirculation (REC)
2. Perform lubricant return operation for about 10 minutes.
3. Stop engine.
>> GO TO 3.
3. CHECK REPLACEMENT PART
Should the compressor be replaced?
YES >> GO TO AT C - 2 5 , "LUBRICANT ADJUSTING PROCEDURE FOR COMPRESSOR REPLACE-
MENT" .
NO >> GO TO AT C - 2 5 , "
LUBRICANT ADJUSTING PROCEDURE FOR COMPONENTS REPLACE-
MENT EXCEPT COMPRESSOR" . With gasoline engine
(CWV-615M Compressor)With diesel engine
(DKV-11G Compressor)
Name Nissan A/C System Oil Type S Nissan A/C System Oil Type R
Part number KLH00-PAGS0 KLH00-PAGR0
AIR CONDITIONER CONTROL
ATC-29
C
D
E
F
G
H
I
K
L
MA
B
AT C
Stop Signal:
At the end of each transmission, a stop operation, in-operation, or internal malfunction message is delivered to
the auto amp. This completes one data transmission and control cycle.
AIR MIX DOOR CONTROL (AUTOMATIC TEMPERATURE CONTROL)
The air mix door is automatically controlled so that in-vehicle temperature is maintained at a predetermined
value by the temperature setting, ambient temperature, in-vehicle temperature and amount of sunload.
FAN SPEED CONTROL
Blower speed is automatically controlled by the temperature setting, ambient temperature, in-vehicle tempera-
ture, intake temperature, amount of sunload and air mix door position.
With FAN control dial set to AUTO, the blower motor starts to gradually increase air flow volume.
When engine coolant temperature is low, the blower motor operation is delayed to prevent cool air from flow-
ing.
INTAKE DOOR CONTROL
The intake doors are automatically controlled by the temperature setting, ambient temperature, in-vehicle tem-
perature, intake temperature, amount of sunload and ON-OFF operation of the compressor.
OUTLET DOOR CONTROL
The outlet door is automatically controlled by the temperature setting, ambient temperature, in-vehicle temper-
ature, intake temperature and amount of sunload.
MAGNET CLUTCH CONTROL
The ECM controls compressor operation using input signals from the throttle position sensor, refrigerant pres-
sure sensor (or dual-pressure switch) and auto amp.
SELF-DIAGNOSTIC SYSTEM
The self-diagnostic system is built into the auto amp. to quickly locate the cause of symptoms.
RHA352H
ATC-104
TROUBLE DIAGNOSIS
Low-pressure Side Sometimes Becomes Negative
Low-pressure Side Becomes Negative
Gauge indication Refrigerant cycle Probable cause Corrective action
Low-pressure side sometimes
becomes negative.
Air conditioning system
does not function and does
not cyclically cool the com-
partment air.
The system constantly func-
tions for a certain period of
time after compressor is
stopped and restarted.Refrigerant does not dis-
charge cyclically.
↓
Moisture is frozen at expan-
sion valve outlet and inlet.
↓
Water is mixed with refriger-
ant.
Drain water from refrigerant
or replace refrigerant.
Replace liquid tank.
AC354A
Gauge indication Refrigerant cycle Probable cause Corrective action
Low-pressure side becomes nega-
tive.
Liquid tank or front/rear side of
expansion valve′s pipe is
frosted or dewed.High-pressure side is closed
and refrigerant does not flow.
↓
Expansion valve or liquid tank
is frosted.Leave the system at rest until
no frost is present. Start it
again to check whether or not
the malfunction is caused by
water or foreign particles.
If water is the cause, initially
cooling is okay. Then the
water freezes causing a
blockage. Drain water from
refrigerant or replace refrig-
erant.
If due to foreign particles,
remove expansion valve
and remove the particles
with dry and compressed air
(not shop air).
If either of the above meth-
ods cannot correct the mal-
function, replace expansion
valve.
Replace liquid tank.
Check lubricant for contami-
nation.
AC362A
ATC-160
REFRIGERANT LINES
Checking for Refrigerant LeaksEJS000VJ
Perform a visual inspection of all refrigeration parts, fittings, hoses and components for signs of A/C lubricant
leakage, damage and corrosion. A/C lubricant leakage may indicate an area of refrigerant leakage. Allow
extra inspection time in these areas when using either an electronic refrigerant leak detector or fluorescent
dye leak detector.
If dye is observed, confirm the leak with an electronic refrigerant leak detector. It is possible a prior leak was
repaired and not properly cleaned.
When searching for leaks, do not stop when one leak is found but continue to check for additional leaks at all
system components and connections.
When searching for refrigerant leaks using an electronic leak detector, move the probe along the suspected
leak area at 1 to 2 inches per second and no further than 1/4 inch from the component.
CAUTION:
Moving the electronic leak detector probe slower and closer to the suspected leak area will improve
the chances of finding a leak.
Checking System for Leaks Using the Fluorescent Leak DetectorEJS000VK
1. Check A/C system for leaks using the UV lamp and safety goggles (J-42220) in a low sunlight area (area
without windows preferable). Illuminate all components, fittings and lines. The dye will appear as a bright
green/yellow area at the point of leakage. Fluorescent dye observed at the evaporator drain opening indi-
cates an evaporator core assembly (tubes, core or expansion valve) leak.
2. If the suspected area is difficult to see, use an adjustable mirror or wipe the area with a clean shop rag or
cloth, with the UV lamp for dye residue.
3. After the leak is repaired, remove any residual dye using dye cleaner (J-43872) to prevent future misdiag-
nosis.
4. Perform a system performance check and verify the leak repair with an approved electronic refrigerant
leak detector.
NOTE:
Other gases in the work area or substances on the A/C components, for example, anti-freeze, windshield
washer fluid, solvents and lubricants, may falsely trigger the leak detector. Make sure the surfaces to be
checked are clean.
Clean with a dry cloth or blow off with shop air.
Do not allow the sensor tip of the detector to contact with any substance. This can also cause false readings
and may damage the detector.
Dye InjectionEJS000VL
(This procedure is only necessary when recharging the system or when the compressor has seized and was
replaced.)
1. Check A/C system static (at rest) pressure. Pressure must be at least 345 kPa (3.45 bar, 3.52 kg/cm
2 , 50
psi).
2. Pour one bottle (1/4 ounce / 7.4 cc) of the A/C refrigerant dye into the injector tool (J-41459).
3. Connect the injector tool to the A/C LOW-PRESSURE side service fitting.
4. Start engine and switch A/C ON.
5. When the A/C operating (compressor running), inject one bottle (1/4 ounce / 7.4 cc) of fluorescent dye
through the low-pressure service valve using dye injector tool J-41459 (refer to the manufacture's operat-
ing instructions).
6. With the engine still running, disconnect the injector tool from the service fitting.
CAUTION:
Be careful the A/C system or replacing a component, pour the dye directly into the open system con-
nection and proceed with the service procedures.
7. Operate the A/C system for a minimum of 20 minutes to mix the dye with the system oil. Depending on the
leak size, operating conditions and location of the leak, it may take from minutes to days for the dye to
penetrate a leak and become visible.