EC-1012
[YD (WITH EURO-OBD)]
TROUBLE DIAGNOSIS
Basic InspectionEBS0117A
Precaution:
Perform Basic Inspection without electrical or mechanical loads applied;
Headlamp switch is OFF.
On vehicles equipped with daytime light systems, set lighting switch to the 1st position to light
only small lamps.
Air conditioner switch is OFF.
Rear defogger switch is OFF.
Steering wheel is in the straight-ahead position, etc.
1. INSPECTION START
1. Check service records for any recent repairs that may indicate a related malfunction.
2. Check the current need for scheduled maintenance, especially for fuel filter and air cleaner filter. Refer to
MA-7, "
PERIODIC MAINTENANCE" .
3. Open engine hood and check the following:
–Harness connectors for improper connections
–Vacuum hoses for splits, kinks, or improper connections
–Wiring for improper connections, pinches, or cuts
4. Start engine and warm it up to the normal operating tempera-
ture.
>> GO TO 2.
2. PREPARATION FOR CHECKING IDLE SPEED
With CONSULT-II
Connect CONSULT-II to the data link connector.
Without CONSULT-II
Install diesel tacho tester to the vehicle.
>> GO TO 3.
SEF142I
EC-1024
[YD (WITH EURO-OBD)]
TROUBLE DIAGNOSIS
1. ASCD steering switch 2. RESUME/ACCELERATE switch 3. CANSEL switch
4. SET/COAST switch 5. MAIN switch 6. Stop lamp switch harness connector
7. ASCD brake switch harness con-
nector8. ASCD clutch switch harness con-
nector
PBIB2881E
TROUBLE DIAGNOSIS
EC-1033
[YD (WITH EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
85 —Sensor ground
(Accelerator pedal posi-
tion sensor shield circuit)[Engine is running]Warm-up condition
Idle speedApproximately 0.3V
87 GY/R CAN communication line[Ignition switch ON]Approximately 2.0 - 2.6V
Output voltage varies with the
communication status.
89 LG Data link connector[Ignition switch ON]
CONSULT-II or GST is disconnected.Approximately 0V - Battery volt-
age (11 - 14V)
90 LAccelerator pedal position
sensor 2 power supply[Ignition switch ON]Approximately 5.3V
91 GAccelerator pedal position
sensor 2[Ignition switch ON]
Engine stopped
Accelerator pedal: Fully released0.4 - 0.7V
[Ignition switch ON]
Engine stopped
Accelerator pedal: Fully depressed2.2 - 2.7V
92 YAccelerator pedal position
sensor 2 ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
95 G/R CAN communication line[Ignition switch ON]Approximately 2.6 - 3.2V
Output voltage varies with the
communication status.
99 B/Y Start signal[Ignition switch ON]Approximately 0.3V
[Ignition switch START]BATTERY VOLTAGE
(11 - 14V)
100 P Stop lamp switch[Ignition switch OFF]
Brake pedal: Fully releasedApproximately 0V
[Ignition switch OFF]
Brake pedal: Slightly depressedBATTERY VOLTAGE
(11 - 14V)
101 GY/L ASCD brake switch[Ignition switch ON]
Brake pedal and clutch pedal: Fully releasedBATTERY VOLTAGE
(11 - 14V)
[Ignition switch OFF]
Brake pedal and/or clutch pedal: Slightly
depressedApproximately 0V
102PU*
1
W/R*2ASCD steering switch[Ignition switch ON]
ASCD steering switch: OFFApproximately 4.3V
[Ignition switch ON]
MAIN switch: PressedApproximately 0.3V
[Ignition switch ON]
CANCEL switch: PressedApproximately 1.3V
[Ignition switch ON]
RESUME/ACCELERATE switch: PressedApproximately 3.3V
[Ignition switch ON]
SET/COAST switch: PressedApproximately 2.3V
103 B/ORASCD steering switch
ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse Signal)
EC-1034
[YD (WITH EURO-OBD)]
TROUBLE DIAGNOSIS
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
*1: LHD models
*2: RHD models
CONSULT-II Function (ENGINE)EBS0117G
FUNCTION
*: The following emission-related diagnostic information is cleared when the ECM memory is erased.
Diagnostic trouble codes
1st/2nd trip diagnostic trouble codes105 G ECM relay (self-shutoff)[Ignition switch ON]
[Ignition switch OFF]
For a few seconds after turning ignition
switch OFFApproximately 1.2V
[Ignition switch OFF]
More than a few seconds after turning igni-
tion switch OFFBATTERY VOLTAGE
(11 - 14V)
107
108W/R
W/RIgnition switch [Ignition switch ON]BATTERY VOLTAGE
(11 - 14V)
11 0 G / O RPark/Neutral position
switch[Ignition switch ON]
Gear position is Neutral Approximately 0V
[Ignition switch ON]
Except the above gear positionBATTERY VOLTAGE
(11 - 14V)
111 P / BPower steering pressure
switch[Engine is running]
Steering wheel is being turnedApproximately 0V
[Engine is running]
Steering wheel is not being turnedBATTERY VOLTAGE
(11 - 14V)
113 G ECM relay (self-shutoff)[Ignition switch ON]
[Ignition switch OFF]
For a few seconds after turning ignition
switch OFFApproximately 1.2V
[Ignition switch OFF]
More than a few seconds after turning igni-
tion switch OFFBATTERY VOLTAGE
(11 - 14V)
114 B ECM ground[Engine is running]
Warm-up condition
Idle speedApproximately 0V
11 9
120Y
RPower supply for ECM[Ignition switch ON]BATTERY VOLTAGE
(11 - 14V)
121 W/LPower supply for ECM
(Back-up)[Ignition switch OFF]BATTERY VOLTAGE
(11 - 14V) TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse Signal)
Diagnostic test mode Function
Self-diagnostic resultsSelf-diagnostic results such as 1st/2nd trip DTC, DTC and freeze frame data can be read and erased
quickly.*
Data monitor Input/Output data in the ECM can be read.
CAN diagnostic support
monitorThe results of transmit/receive diagnosis of CAN communication can be read.
Active testDiagnostic Test Mode in which CONSULT-II drives some actuators apart from the ECMs and also
shifts some parameters in a specified range.
Function test This mode is used to inform customers when their vehicle condition requires periodic maintenance.
ECM part number ECM part number can be read.
TROUBLE DIAGNOSIS
EC-1035
[YD (WITH EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
Freeze frame data
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
X: Applicable
*: This item includes 1st/2nd trip DTCs.
INSPECTION PROCEDURE
1. Turn ignition switch OFF.
2. Connect CONSULT-II to data link connector, which is located
under the driver side dash panel.
3. Turn ignition switch ON.
ItemDIAGNOSTIC TEST MODE
SELF-DIAG RESULTS
DATA MON-
ITORACTIVE
TEST
DTC*FREEZE
FRAME
DATA
ENGINE CONTROL COMPONENT PARTS
INPUTCrankshaft position sensor×××
Camshaft position sensor×
Engine coolant temperature sensor××××
Vehicle speed sensor×××
Fuel pump temperature sensor××
Accelerator pedal position sensor 1××
Accelerator pedal position sensor 2××
Fuel rail pressure sensor××
Mass air flow sensor×××
Intake air temperature sensor××
Turbocharger boost sensor×××
Battery voltage××
Park/neutral position (PNP) switch×
Power steering pressure switch×
Stop lamp switch×
Barometric pressure sensor (built-into ECM)××
Fuel injector adjustment resistor×
ASCD steering switch××
ASCD brake switch××
ASCD clutch switch××
OUTPUTFuel pump×××
Fuel injector×××
Glow relay×××
Cooling fan relay×××
EGR volume control valve×××
PBIB0376E
TROUBLE DIAGNOSIS
EC-1037
[YD (WITH EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
DATA MONITOR MODE
MONITOR ITEMECM
INPUT
SIGNALMAIN
SIG-
NALSCONDITION SPECIFICATION
CKPS·RPM (TDC) [rpm]××
The engine speed computed from the
crankshaft position sensor signal is dis-
played.
COOLAN TEMP/S
[°C] or [°F]××
The engine coolant temperature (deter-
mined by the signal voltage of the engine
coolant temperature sensor) is dis-
played.When the engine coolant temper-
ature circuit is open or short, ECM
enters fail-safe mode. The engine
coolant temperature determined
by the ECM is displayed.
VHCL SPEED SE
[km/h] or [mph]××
The vehicle speed computed form the
vehicle speed sensor signal is displayed.
FUEL TEMP SEN
[°C] or [°F]××
The fuel temperature (determined by the
signal voltage of the fuel pump tempera-
ture sensor) is displayed.
ACCEL POS SEN [V]××
The accelerator pedal position sensor 1
signal voltage is displayed.
ACCEL SEN 2 [V]××
The accelerator pedal position sensor 2
signal voltage is displayed.
ACT CR PRESS [MPa]××
The Fuel rail pressure (determined by
the signal voltage of the fuel rail pressure
sensor) is displayed.
BATTERY VOLT [V]××
The power supply voltage of ECM is dis-
played.
P/N POSI SW [ON/OFF]××
Indicates [ON/OFF] condition from the
park/neutral position switch signal.
START SIGNAL [ON/OFF]××
indicates [ON/OFF] condition from the
starter signal.
PW/ST SIGNAL [ON/OFF]×
indicates [ON/OFF] condition from the
power steering pressure switch signal.
BRAKE SW [ON/OFF]××
indicates [ON/OFF] condition from the
stop lamp switch signal.
BRAKE SW2 [ON/OFF]××
indicates [ON/OFF] condition from the
ASCD brake switch and ASCD clutch
switch signal.
IGN SW [ON/OFF]××
Indicates [ON/OFF] condition from igni-
tion switch signal.
MAS AIR/FL SE [V]××
The signal voltage of the mass air flow
sensor is displayed.
MAIN INJ WID [msec]×
Indicates the actual fuel injection pulse
width compensated by ECM according to
the input signals.
PUMP CURRENT [mA]×
Indicates the fuel pump power supply
current from the ECM.
GLOW RLY [ON/OFF]×
The glow relay control condition (deter-
mined by ECM according to the input sig-
nal) is displayed.
COOLING FAN
[LOW/HI/OFF]×
Indicates the control condition of the
cooling fans (determined by ECM
according to the input signal).
LOW ... Operates at low speed.
HI ... Operates at high speed.
OFF ... Stopped
EC-1042
[YD (WITH EURO-OBD)]
TROUBLE DIAGNOSIS
CONSULT-II Reference Value in Data Monitor ModeEBS0117H
Remarks:
Specification data are reference values.
Specification data are output/input values which are detected or supplied by the ECM at the connector.
* Specification data may not be directly related to their components signals/values/operations.
MONITOR ITEM CONDITION SPECIFICATION
CKPS-RPM (TDC)
Run engine and compare CONSULT-II value with the tachometer
indication.Almost the same speed as the
tachometer indication
COOLAN TEMP/S
Engine: After warming up More than 70°C (158°F)
VHCL SPEED SE
Turn drive wheels and compare CONSULT-II value with the speed-
ometer indicationAlmost the same speed as the
speedometer indication
FUEL TEMP SEN
Engine: After warming up More than 40°C (104°F)
ACCEL POS SEN*
Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.2 - 0.7V
Accelerator pedal: Fully depressed 3.9 - 4.9V
ACCEL SEN 2*
Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.1 - 0.4V
Accelerator pedal: Fully depressed 1.9 - 2.4V
MAS AIR/FL SE*
Engine: After warming up
Air conditioner switch: OFF
Shift lever: Neutral position
No-loadIdle 1.5 - 2.0V
2,000 rpm 2.2 - 2.7V
BATTERY VOLT
Ignition switch: ON (Engine stopped) 11 - 14V
P/N POSI SW
Ignition switch: ONShift lever: Neutral position ON
Except above OFF
START SIGNAL
Ignition switch: ON → START → ON OFF → ON → OFF
PW/ST SIGNAL
Engine: After warming up, idle
the engineSteering wheel is in neutral posi-
tion. (Forward direction)OFF
Steering wheel is turned. ON
BRAKE SW
Ignition switch: ONBrake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
BRAKE SW2
Ignition switch: ONBrake pedal and clutch pedal:
Fully releasedOFF
Brake pedal and/or clutch pedal:
Slightly depressedON
IGN SW
Ignition switch: ON → OFF ON → OFF
ACT CR PRESS
Engine: After warming up
Air conditioner switch: OFF
Shift lever: Neutral position
No-loadIdle 20 - 30 MPa
2,000 rpm 45 - 55 MPa
MAIN INJ WID
Engine: After warming up
Shift lever: Neutral position
Idle speedNo-load 0.68 - 0.78 msec
Blower fan switch: ON
Rear window defogger switch: ON0.78 - 0.88 msec
GLOW RLY Refer to EC-1305, "
GLOW CONTROL SYSTEM" .
PUMP CURRENT
Engine: After warming up
Air conditioner switch: OFF
Shift lever: Neutral position
No-loadIdle 1,700 - 1,900 mA
2,000 rpm 1,600 - 1,800 mA
COOLING FAN
When cooling fan is stopped. OFF
When cooling fans operate at low speed. LOW
When cooling fans operate at high speed. HI
EC-1218
[YD (WITH EURO-OBD)]
DTC P0580, P0581 ASCD STEERING SWITCH
DTC P0580, P0581 ASCD STEERING SWITCHPFP:25551
Component DescriptionEBS01F9V
ASCD steering switch has variant values of electrical resistance for each button. ECM reads voltage variation
of switch, and determines which button is operated.
Refer to EC-1339, "
AUTOMATIC SPEED CONTROL DEVICE (ASCD)" for the ASCD function.
CONSULT-II Reference Value in Data Monitor ModeEBS01F9W
Specification data are reference values.
1. ASCD steering switch 2. RESUME/ACCELERATE switch 3. CANCEL switch
4. SET/COAST switch 5. MAIN switch
PBIB2877E
MONITOR ITEM CONDITION SPECIFICATION
MAIN SW
Ignition switch: ONMAIN switch: Released OFF
MAIN switch: Pressed ON
CANCEL SW
Ignition switch: ONCANCEL switch: Released OFF
CANCEL switch: Pressed ON
RESUME/ACC SW
Ignition switch: ONRESUME/ACCELERATE switch:
ReleasedOFF
RESUME/ACCELERATE switch:
PressedON
SET SW
Ignition switch: ONSET/COAST switch: Released OFF
SET/COAST switch: Pressed ON