EC-578
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TROUBLE DIAGNOSIS
Basic InspectionEBS010X7
1. INSPECTION START
1. Check service records for any recent repairs that may indicate a related malfunction, or a current need for
scheduled maintenance.
2. Open engine hood and check the following:
–Harness connectors for improper connections
–Wiring harness for improper connections, pinches and cut
–Vacuum hoses for splits, kinks and improper connections
–Hoses and ducts for leaks
–Air cleaner clogging
–Gasket
3. Confirm that electrical or mechanical loads are not applied.
–Headlamp switch is OFF.
–Air conditioner switch is OFF.
–Rear window defogger switch is OFF.
–Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature
indicator points the middle of gauge.
Ensure engine stays below 1,000 rpm.
5. Run engine at about 2,000 rpm for about 2 minutes under no
load.
6. Make sure that no DTC is displayed.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2. REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding Diagnostic Procedure.
>> GO TO 3
SEF983U
SEF976U
SEF977U
TROUBLE DIAGNOSIS
EC-585
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1 - 6: The numbers refer to the order of inspection.
(continued on next page)ECM 22333333333EC-716
,
EC-719
Intake valve timing control solenoid valve cir-
cuit332 13223 3EC-636
PNP switch circuit 3 33333 3EC-802,
MT-15
Refrigerant pressure sensor circuit 2 3 3 3 3 4EC-914
Electrical load signal circuit 3 3 3 3EC-920
Air conditioner circuit223333333 3 2AT C - 3 4,
MTC-3
ESP/TCS/ABS CONTROL UNIT
(models with ESP)
ABS actuator and electric unit (control unit)
(models without ESP)4BRC-12
,
BRC-60
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
TROUBLE DIAGNOSIS
EC-599
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35 P/L Heated oxygen sensor 1[Engine is running]Warm-up condition
Engine speed is 2,000 rpm0 - Approximately 1.0V
(Periodically change)
46 RSensor power supply
(Refrigerant pressure sen-
sor)[Ignition switch: ON]Approximately 5V
47 RSensor power supply
(Throttle position sensor)[Ignition switch: ON]Approximately 5V
49 W Throttle position sensor 1[Ignition switch: ON]
Engine stopped
Shift lever: D (A/T), 1st (M/T)
Accelerator pedal: Fully releasedMore than 0.36V
[Ignition switch: ON]
Engine stopped
Shift lever: D (A/T), 1st (M/T)
Accelerator pedal: Fully depressedLess than 4.75V
50 OR Mass air flow sensor[Ignition switch: ON]Approximately 0.4V
[Engine is running]
Warm-up condition
Idle speed0.7 - 1.1V (QR20DE)
0.8 - 1.2V (QR25DE)
[Engine is running]
Warm-up condition
Engine is revving from idle to about 4,000
rpm0.7 - 1.1 to approximately 4.0V
(QR20DE)
0.8 - 1.2 to approximately 4.0V
(QR25DE)
(Check for liner voltage rise in
response to engine being
increased to about 4,000 rpm)
54 —Sensor ground
(Knock sensor)[Engine is running]
Warm-up condition
Idle speedApproximately 0V
57 B Sensor ground[Engine is running]
Warm-up condition
Idle speedApproximately 0V
60
61
79
80L/R
BR
GY/R
PUIgnition signal No. 3
Ignition signal No. 1
Ignition signal No. 4
Ignition signal No. 2[Engine is running]
Warm-up condition
Idle speed
NOTE:
The pulse cycle changes depending on
rpm at idle0 - 0.1V
[Engine is running]
Warm-up condition
Engine speed is 2,000 rpm0 - 0.2V TERMI-
NAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
PBIB0521E
PBIB0522E
TROUBLE DIAGNOSIS
EC-613
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REAL TIME DIAGNOSIS IN DATA MONITOR MODE (RECORDING VEHICLE DATA)
Description
CONSULT-II has two kinds of triggers and they can be selected by touching “SETTING” in “DATA MONITOR”
mode.
1. “AUTO TRIG” (Automatic trigger):
The malfunction will be identified on the CONSULT-II screen
in real time.
In other words, DTC/1st trip DTC and malfunction item will be
displayed if the malfunction is detected by ECM.
At the moment a malfunction is detected by ECM, “MONI-
TOR” in “DATA MONITOR” screen is changed to “Recording
Data ... xx%” as shown at right, and the data after the mal-
function detection is recorded. Then when the percentage
reached 100%, “REAL-TIME DIAG” screen is displayed. If
“STOP” is touched on the screen during “Recording Data ...
xx%”, “REAL-TIME DIAG” screen is also displayed.
The recording time after the malfunction detection and the
recording speed can be changed by “TRIGGER POINT” and
“Recording Speed”. Refer to CONSULT-II Operation Manual.
2. “MANU TRIG” (Manual trigger):
DTC/1st trip DTC and malfunction item will not be displayed
automatically on CONSULT-II screen even though a malfunc-
tion is detected by ECM.
DATA MONITOR can be performed continuously even though
a malfunction is detected.
Operation
1. “AUTO TRIG”
While trying to detect the DTC/1st trip DTC by performing the DTC Confirmation Procedure, be sure to
select to “DATA MONITOR (AUTO TRIG)” mode. You can confirm the malfunction at the moment it is
detected.
While narrowing down the possible causes, CONSULT-II should be set in “DATA MONITOR (AUTO
TRIG)” mode, especially in case the incident is intermittent.
When you are inspecting the circuit by gently shaking (or twisting) the suspicious connectors, compo-
nents and harness in the “DTC Confirmation Procedure”, the moment a malfunction is found the DTC/
1st trip DTC will be displayed. (Refer to “Incident Simulation Tests” in GI-23, "
How to Perform Efficient
Diagnosis for an Electrical Incident" .)
2. “MANU TRIG”
If the malfunction is displayed as soon as “DATA MONITOR” is selected, reset CONSULT-II to “MANU
TRIG”. By selecting “MANU TRIG” you can monitor and store the data. The data can be utilized for fur-
ther diagnosis, such as a comparison with the value for the normal operating condition.
SEF705Y
SEF707X
DTC P0102, P0103 MAF SENSOR
EC-647
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Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureEBS010Y4
1. INSPECTION START
Which malfunction (P0102 or P0103) is duplicated?
P0102 or P0103
P0102 >> GO TO 2.
P0103 >> GO TO 3.
2. CHECK INTAKE SYSTEM
Check the following for connection.
Air duct
Va c u u m h o s e s
Intake air passage between air duct to intake manifold
OK or NG
OK >> GO TO 3.
NG >> Reconnect the parts.
TERMI-
NAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
50 OR Mass air flow sensor[Ignition switch: ON]Approximately 0.4V
[Engine is running]
Warm-up condition
Idle speed0.7 - 1.1V (QR20DE)
0.8 - 1.2V (QR25DE)
[Engine is running]
Warm-up condition
Engine is revving from idle to about 4,000 rpm0.7 - 1.1 to Approximately 4.0V
(QR20DE)
0.8 - 1.2 to Approximately 4.0V
(QR25DE)
(Check for liner voltage rise in
response to engine being
increased to about 4,000 rpm.)
67 B/PSensor ground
(Mass air flow sensor)[Engine is running]
Warm-up condition
Idle speedApproximately 0V
EC-650
[QR (WITHOUT EURO-OBD)]
DTC P0102, P0103 MAF SENSOR
7. CHECK MAF SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between MAF sensor terminal 4 and ECM terminal 50.
Refer to Wiring Diagram.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK MASS AIR FLOW SENSOR
Refer to EC-650, "
Component Inspection" .
OK or NG
OK >> GO TO 9.
NG >> Replace mass air flow sensor.
9. CHECK INTERMITTENT INCIDENT
Refer to EC-624, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Component InspectionEBS01FFC
MASS AIR FLOW SENSOR
With CONSULT-II
1. Reconnect all harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature.
3. Connect CONSULT-II and select “DATA MONITOR” mode.
4. Select “MAS A/F SE-B1” and check indication under the follow-
ing conditions.
*: Check for linear voltage rise in response to engine being increased to about
4,000 rpm.
5. If the voltage is out of specification, proceed the following.
a. Check for the cause of uneven air flow through mass air flow sensor. Refer to following.
Crushed air ducts
Malfunctioning seal of air cleaner element
Uneven dirt of air cleaner element
Improper specification of intake air system parts
b. If NG, repair or replace malfunctioning part and perform step 2 to 4 again.
If OK, go to next step.
6. Turn ignition switch OFF.
7. Disconnect mass air flow sensor harness connector and reconnect it again.
8. Perform step 2 to 4 again.
9. If NG, clean or replace mass air flow sensor.Continuity should exist.
Condition Voltage V
Ignition switch ON (Engine stopped.) Approx. 0.4
Idle (Engine is warmed-up to normal operating
temperature.)0.7 - 1.1V (QR20DE)
0.8 - 1.2V (QR25DE)
Idle to about 4,000 rpm0.7 - 1.1 to 2.4 (QR20DE)*
0.8 - 1.2 to 2.4 (QR25DE)*
SEF178Y
DTC P0102, P0103 MAF SENSOR
EC-651
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Without CONSULT-II
1. Reconnect all harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature.
3. Check voltage between ECM terminal 50 (Mass air flow sensor
signal) and ground.
*: Check for linear voltage rise in response to engine being increased to about
4,000 rpm.
4. If the voltage is out of specification, proceed the following.
a. Check for the cause of uneven air flow through mass air flow sensor. Refer to following.
Crushed air ducts
Malfunctioning seal of air cleaner element
Uneven dirt of air cleaner element
Improper specification of intake air system parts
b. If NG, repair or replace malfunctioning part and perform step 2 to 4 again.
If OK, go to next step.
5. Turn ignition switch OFF.
6. Disconnect mass air flow sensor harness connector and reconnect it again.
7. Perform step 2 and 3 again.
8. If NG, clean or replace mass air flow sensor.
Removal and InstallationEBS010Y6
MASS AIR FLOW SENSOR
Refer to EM-16, "AIR CLEANER AND AIR DUCT" .
Condition Voltage V
Ignition switch ON (Engine stopped.) Approx. 0.4
Idle (Engine is warmed-up to normal operating
temperature.)0.7 - 1.1V (QR20DE)
0.8 - 1.2V (QR25DE)
Idle to about 4,000 rpm0.7 - 1.1 to 2.4 (QR20DE)*
0.8 - 1.2 to 2.4 (QR25DE)*
MBIB0017E
EC-658
[QR (WITHOUT EURO-OBD)]
DTC P0122, P0123 TP SENSOR
DTC P0122, P0123 TP SENSORPFP:16119
Component DescriptionEBS010YE
Electric throttle control actuator consists of throttle control motor,
throttle position sensor, etc. The throttle position sensor responds to
the throttle valve movement.
The throttle position sensor has the two sensors. These sensors are
a kind of potentiometers which transform the throttle valve position
into output voltage, and emit the voltage signal to the ECM. In addi-
tion, these sensors detect the opening and closing speed of the
throttle valve and feed the voltage signals to the ECM. The ECM
judges the current opening angle of the throttle valve from these sig-
nals and the ECM controls the throttle control motor to make the
throttle valve opening angle properly in response to driving condi-
tion.
CONSULT-II Reference Value in Data Monitor ModeEBS010YF
Specification data are reference values.
*: Throttle position sensor 2 signal is converted by ECM internally. Thus, it differs from ECM terminal voltage signal.
On Board Diagnosis LogicEBS010YG
These self-diagnoses have the one trip detection logic.
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MI lights up.
DTC Confirmation ProcedureEBS010YH
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
PBIB0145E
MONITOR ITEM CONDITION SPECIFICATION
THRTL SEN 1
THRTL SEN 2*
Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released More than 0.36V
Shift lever: D (A/T), 1st (M/T) Accelerator pedal: Fully depressed Less than 4.75V
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0122
0122Throttle position sensor 2
circuit low inputAn excessively low voltage from the TP sensor 2
is sent to ECM.
Harness or connectors
(TP sensor 2 circuit is open or
shorted.)
(APP sensor 2 circuit is shorted.)
Electric throttle control actuator
(TP sensor 2)
Accelerator pedal position sensor
(APP sensor 2) P0123
0123Throttle position sensor 2
circuit high inputAn excessively high voltage from the TP sensor 2
is sent to ECM.
Engine operation condition in fail-safe mode
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.