2005 MITSUBISHI LANCER EVOLUTION IX oil filter

ENGINE – CYLINDER HEAD GASKET11-16
22. Alternator bracket connection
23. Inlet manifold stay
24. Eye bolt
25. Gasket
26. Eye bolt
27. Gasket
28. Oil feeder control valve pipe
29. Filter
30. Oil pipe joint
31. Gasket
32. Oil return pipe gasket
33. Oil return pipe
34. Oil return pipe gasket35. Oil return pipe gasket
36. Exhaust fitting bracket
•Water outlet fitting and thermostat case
assembly (Refer to Section 14: Water hose
pipe)
37. Water hose connection
38. Heater hose connection
39. Fuel return hose connection
40. Fuel high pressure hose connection
41. O-ring
42. Cylinder head bolt
43. Cylinder head assembly
44. Cylinder head gasket
(when
cool)
(engine oil)
(engine oil)



E 




D 




C 



C 
 
A






B 



A 

74G6 - TIGHTENING TORQUES
Par tTightening Torque
Oil control pump11 ± 1
Check valve30 ± 3
Eye bolt42 ± 2
Oil pipe11 ± 1
Oil pipe joint30 ± 3
Oil pump / Sump
Drain plug39 ± 5
Sump bolt9.0 ± 3.0
Oil screen bolt19 ± 3
Baffle plate bolt22 ± 4
Oil pressure switch10 ± 2
Oil cooler bypass valve54 ± 5
Relief plug44 ± 5
Oil filter bracket bolt19 ± 3
Plug cap23 ± 3
Flange bolt36 ± 3
Front case bolt23 ± 3
Oil pump cover bolt17 ± 2
Oil pump cover screw10 ± 2
Piston / Connecting rod
Connecting rod cap nut20 ± 2 _ +90° ~94°
Crankshaft / Cylinder block
Flywheel bolt132 ± 5
Rear plate bolt11 ± 1
Bell housing cover bolt (flange)10 ± 2
Bell housing cover bolt (washer)9.0 ± 1.0
Rear oil seal case bolt11 ± 1
Beam bearing cap bolt25 ± 2 _ +90° ~ 100°
Check valve32 ± 2
Turbocharger
Waste gate actuator bolt12 ± 1
Sealants
Par tSpecified Sealant
Cam position sensor support *MZ100191 or equivalent
Note : * indicates point where liquid gasket (FIPG) used

184G6 – ROCKER ARM / CAMSHAFT
Rocker Arm / Camshaft
Removal and Installation
Removal Sequence
1. Cam position sensor
2. O ring
3. Cover
4. Gasket
5. Cam position sensing cylinder
6. Cam position sensor support
7. Cam position sensor
8. O ring
9. Cover
10. Gasket
11.Cam position sensing cylinder
12. Cam position sensor support
13. Camshaft oil seal
14. Bearing cap : rear right
15. Bearing cap : rear left
16. Bearing cap : front17. Bearing cap No. 5
18. Bearing cap No. 2
19. Bearing cap No. 3
20. Bearing cap No. 4
21. Camshaft
22. Rocker arm
23. Lash adjuster
24. Oil delivery body
25. Oil control valve (OCV)
26. O ring
27. Check valve
28. Eye bolt
29. Oil pump
30. OCV filter
31. Oil pump joint
32. Gasket
Apply engine oil to all
sliding parts before
installing.
E

*
E


*
D


*
D


*
C


*
C


*
E


*
E


*

* 1
*

*1
* 
* 1
*

* 1
*

*1
*

* 1
*

* 1
* 
* 1
*

* 1
*

* 1
*
* * 1

B
*
A

*

194G6 – ROCKER ARM / CAMSHAFT
Installation Service Point
Installation of OCV filter
Note :
Before fitting the filter, check that it is clean and is not damaged
or deformed in any way.
Installation of eye bolt
Note :
The oil pump may be damaged if the oil pipe joint turns with the
eye bolt when it is fitted.
Hold the oil pipe joint in place with a spanner, etc., and then tighten
the eye bolt to the specified torque 42 ±2 N-m.
Installation of cam position sensor
support
1. Wipe away all traces of the old liquid gasket left on the cam
position sensor support and the cylinder head.
2. Apply a 3 mm-thick coat of the liquid gasket to the parts of the
cam position sensor support indicated on the diagram.
Liquid Gasket
Product name : MZ100191 or equivalent
Installation of cam position sensing
cylinder
1. Set the camshaft to the top dead centre for No.1.
2. Install the various vanes of the cam position sensing cylinder at
the positions indicated on the diagram.
Installation of cover / gasket
1. Before installing the cover and gasket, put the camshaft to the
No.1 top dead centre position, and check that the vanes of the
respective sensing cylinders are located in the positions shown in
the diagram.
Eye bolt
Hold with
spanner, etc.
Oil pipe joint
Exhaust sideIntake side
Exhaust side
Exhaust sideIntake side
Intake sideVane
Vane
Vane
Vane VaneVane
Vane Vane
Vane
(large) Vane
(large) Vane
(small)
Vane
(small)
A
*
B

*
C


*
D


*
E


*

214G6 – OIL PUMP / SUMP
Oil Pump / Oil Pan
Removal and Installation
Removal Sequence
1. Drain plug
2. Drain plug gasket
3. Oil filter
4. Oil pan
5. Oil screen
6. Oil screen gasket
7. Baffle plate
8. Oil pressure switch
9. Oil cooler bypass valve
10. Relief plug
11.Gasket
12. Relief spring
13. Relief plunger
14. Oil filter bracket
15. Oil filter bracket gasket
16. Plug cap
17. O ring18. Flange bolt
19. Oil pump case
20. Oil pump case gasket
21. Oil pump cover
22. Oil pump driven gear
23. Oil pump drive gear
24. Crankshaft front oil seal
25. Counterbalance shaft oil seal
26. Oil pump oil seal
27. Counterbalance shaft, right
28. Counterbalance shaft, left
29. Counterbalance shaft front bearing
30. Counterbalance shaft rear bearing, right
31. Counterbalance shaft rear bearing, left
Apply engine oil to all
sliding parts before
installing.

* 1
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* 1
*

* 1
*

* 1
*

* 1
*

* 1
*

* 1
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* 1
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