2005 MITSUBISHI LANCER EVOLUTION IX Gauge

174G6 – WATER PUMP / WATER HOSE
Water Pump / Water Hose
Removal and Installation
Removal Sequence
1. Water hose
2. Water hose
3. Water hose
4. Water hose
5. Coolant temperature sensor
6. Coolant temperature gauge unit
7. Water outlet fitting
8. Thermostat9. Thermostat housing
10. Gasket
11.Water inlet pipe
12. O-ring
13. O-ring
14. Water pump
15. Water pump gasket
16. Knock sensor

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244G6 – PISTONS CONNECTING RODS
Inspection
Piston rings
1. Check the clearance between the piston rings and the piston grooves.
If it exceeds the clearance limit value, replace the piston ring, or both
the piston ring and the piston.
Standard values :
No. 1 0.03 – 0.07 mm
No. 2 0.02 – 0.06 mm
Limit value : 0.1 mm
2. Insert the piston ring and the side rail of the oil ring into the cylinder
bore, and press in using the top surface of the piston. After reaching
a right-angle position, measure the opening gaps in the rings using a
thickness gauge.
Remark :
Press the openings of the piston ring and the oil ring side rail with the
piston in the position shown in the diagram, and measure the opening
gaps in this position.
Standard value
No. 1 0.20 – 0.30 mm
No. 2 0.35 – 0.45 mm
Oil ring 0.10 – 0.40 mm
Standard value
No. 1 0.8 mm
No. 2 0.8 mm
Oil ring 1.0 mm
Press with piston
Opening gap
Piston ring

LAYOUT DIAGRAMS - ENGINE / TRANSMISSION1-8
B-106 (2-grey) Knock sensor
B-108 (2-black) Coolant temperature sensor
B-109 (34-black) ABS-ECU
B-114 (1-black) Water temperature gauge unit
B-115 (3-black) Exhaust cam position sensorB-119 (3-grey) Ignition coil 2
B-122 (3-black) Crank angle sensor
B-123 (3-grey) Ignition coil 1
B-124 (2-black) Fuel pressure solenoid valve
Engine / Transmission (continued)
Connector Symbol
Control harness
Battery harness

LAYOUT DIAGRAMS - FLOOR / ROOF1-16
D-01 (3) Door switch (front : RH)
D-02 (2-black) Seatbelt pre-tensioner (RH)
D-03 (8) Floor harness (RH) / Rear door harness
(RH) junction
D-04 (2) Front cabin lamp
D-05 (2-black) Rear ABS sensor (RH)
D-06 (2-grey) Rear cabin lamp (Vehicle not fitted with
sunroof)
D-07 (3) Door switch (rear : RH)
D-09 (3) Door switch (rear : LH)D-10 (5-grey) Fuel pump and fuel gauge unit (main)
D-11 (2-black) Rear ABS sensor (LH)
D-12 (8) Floor harness (RH) / Fuel harness
junction
D-13 (8) Floor harness (LH) / Rear door harness
(LH) junction
D-14 (2-black) Seatbelt pre-tensioner (LH)
D-15 (3) Door switch (front : LH)
FLOOR / ROOF
Connector Symbol
Roof harness
Floor
harness (RH)
Instrument panel harness
Console harness

LAYOUT DIAGRAMS - FLOOR / ROOF1-17
D-17 (4) Console harness / Instrument panel
harness junction
D-20 (1) Cigarette lighter
D-21 (1-black) Cigarette lighter
D-22 (2-black) Cigarette lighter illumination lamp
D-23 (2-black) Ashtray illumination lamp
D-24 (2) Driver’s seatbelt switch
D-25 (1-black) Parking brake switchD-26 (6-black) Sunroof switch
D-27 (10) Sunroof motor ASSY
D-28 (2) Fuel gauge unit (sub)
D-29 (3-black) Front/rear G sensor
D-30 (1) Floor harness (RH) / Fuel harness
junction
D-31 (3-black) Lateral G sensor
D-32 (6) Intercooler water spray switch
Vehicle with sunroof
Roof harness Fuel harness
Floor harness (LH)

CIRCUIT DIAGRAMS - ENGINE CONTROL SYSTEM3-35
J/B
(Fuel pump relay 2)
Fuel pump
relay 3Fuel pump
register
Fuel pump
and fuel
gauge unit
(main) •ACD, AYC
•ACD (vehicle
w/out AYC)
Engine ECU
Back-up
power supply •Windscreen washer /
wiper
•Needle meters
•Electric stowable remote
control door mirrors
•Generic spare connector
•Cabin lights, boot
compartment lights,
ignition key cylinder
illumination light, door
ajar indicator light Note:*

3-68
METERS
Needle metersCIRCUIT DIAGRAMS - METERS
Ignition switch (IG1)
Engine
control•Windscreen washer / wiper
•Turn signal lights, hazard
lights
•Tail lights, position lights,
licence plate lights, lighting
monitor warning buzzer
•Fog lamps
•Headlights
•Rear washer / wiper
Control circuit
Vehicle speed
sensor
Water
temperature
gauge unitFuel pump
& fuel gauge
unit (main)Fuel gauge
unit (sub)

3-70CIRCUIT DIAGRAMS - METERS
Fuel warning light, oil pressure warning light, brake warning light, seatbelt warning light
Ignition switch (IG1)
Fusible link
•Windscreen washer /
wiper
•Engine control
•Needle meters
•Turn signal lights,
hazard lights
•Tail lights, position
lights, licence plate
lights, lighting monitor
warning buzzer
•Electric stowable
remote control door
mirrors
•Fog lamps
•Headlights
•Rear washer / wiper
•Cabin lights, boot
compartment lights,
ignition key cylinder
illumination light, door
ajar indicator light
Fuel gauge unit
(sub)
Fuel pump & fuel
gauge unit (main)Control circuit