2005 MITSUBISHI 380 window

WINDOW GLASS
BODY42-19
>>B< 1. When replacing the windshield, temporarily set the
windshield against the body, and place a mating mark on the
windshield and body.
The primer strengthens the adhesive, so be sure to
apply it evenly around the entire circumference. How-
ever, a too thick application will weaken the adhesive.
Do not touch the coated surface.
Do not apply the primer on the remaining adhesive
because of weakening the adhesive.
2. Soak a sponge in the primer, and apply evenly to the
windshield and the body in the specified places.
3. Allow the windshield to dry for at least three minutes after
applying primer.
4. Fill a sealant gun with adhesive. Then apply the adhesive
evenly around the windshield within 30 minutes after
applying the primer.
NOTE: Cut the tip of the sealant gun nozzle into a V shape
to simplify adhesive application.
5. Align the mating marks on the windshield and the body, and
lightly press the windshield evenly so that it adheres
completely.
6. Use a spatula or similar tool to remove any excessive
adhesive. Clean the surface with 3M
AAD Part number
8906 or equivalent. Avoid moving the vehicle until the
adhesive sets.
Do not move the vehicle unless absolutely necessary.
When testing for water leakage, do not apply strong
water pressure.
7. Wait 30 minutes or more, and then test for water leakage.

WINDOW GLASS
BODY42-20
REAR WINDOW GLASS
REMOVAL AND INSTALLATIONM1422001600122
Required Special Tool:
MB990480: Glass Holder
Pre-removal and Post-installation Operation
Roof Drip Moulding Removal and Installation (Refer to
GROUP 51, Garnishes and Moulding P.51-8.)
Rear Pillar Trim and Rear Shelf Trim Removal and Instal-
lation (Refer to GROUP 52A, Trims P.52A-11.)
REMOVAL STEPS
<> >>B<<1. REAR WINDOW GLASS
>>A<<2. REAR WINDOW SIDE MOLDING
>>A<<3. REAR WINDOW UPPER MOLDING
>>A<<4. GLASS STOPPER
>>A<<5. REAR WINDOW SPACER

WINDOW GLASS
BODY42-21
REMOVAL SERVICE POINT
.
<> REAR WINDOW GLASS REMOVAL
Remove the rear window glass using the same procedure as
for the windshield (Refer to P.42-15).
INSTALLATION SERVICE POINTS
.
>>A<< REAR WINDOW SPACER/GLASS STOP-
PER/REAR WINDOW UPPER MOLDING/REAR
WINDOW SIDE MOLDING INSTALLATION
Leave the degreased parts for 3 or more minutes to dry
well, before starting on the next step. Do not touch the
degreased parts.
1. Use 3M
AAD Part number 8906 or equivalent. to degrease
the inside and outside edges of the rear window glass and
the surface of the body flange.

WINDOW GLASS
BODY42-22
2. Install the rear window spacer and glass stopper to the
specified positions so that there are no adrift or bent
surfaces inside the rear window glass.
3. Install the rear window upper molding and side molding to
the rear window glass.
.
>>B<< REAR WINDOW GLASS INSTALLATION
Install the rear window glass in the same way as for the wind-
shield installation (Refer to P.42-15).

DOOR
BODY42-23
DOOR
GENERAL DESCRIPTIONM1423000100246
OPERATION
.
CENTRAL DOOR LOCKING SYSTEM
The central door locking system operates the door
lock actuator to lock or unlock the doors and the fuel
lid door using the door lock switch built into the front
power window (main or sub) switch or key cylinder
built into the driver's side door outside handle. The
system has the following operations and features:
All doors and fuel lid door can be locked using the
door lock switch built into the front power window
(main or sub ) switch.
Insert the key into the driver's key cylinder and
turn once to the unlock side to unlock the driver's
door and fuel lid door. Turn the key once again to
the unlock side to unlock all doors and fuel lid
door.
The key reminder function automatically unlocks
all doors when door lock operation is performed
and the front doors are opened while the key is
inserted into the ignition switch.
.
POWER WINDOWS
When the power window (main or sub) switch is
operated, the door windows will open or close. This
system has the following operations and features:
A power window lock switch on the power win-
dow main switch prevents the door window glass
from opening/closing with the front passenger's
and rear power window sub switch.
The power window of the door window glass can
be opened/closed for 30 seconds with the timer
function after the ignition switch is turned OFF.
(The timer expires if the front door is
opened when the timer is in operation).
The power window main switch contains a
one-touch down switch that will automatically
open the driver's side door window only.
CENTRAL DOOR LOCKING SYSTEM DIAGNOSISM1427000700217
The central door locking system is controlled by the
simplified wiring system (SWS). Refer to GROUP
54B, SWS Diagnosis P.54B-57.
POWER WINDOW DIAGNOSISM1429000700224
The power window is controlled by the simplified wir-
ing system (SWS). Refer to GROUP 54B, SWS
Diagnosis P.54B-57.
DOOR DIAGNOSIS
INTRODUCTION TO GLASS AND DOOR DIAGNOSISM1423007300241
Glass and door faults include water leaks and
improper opening and closing. Causes for these
faults can include faults in the glass, weatherstrip,
drain hole, waterproof film or door installation.
GLASS AND DOOR DIAGNOSTIC TROUBLESHOOTING STRATEGYM1423006700246
Use these steps to plan your diagnostic strategy. If
you follow them carefully, you will be sure that you
have exhausted most of the possible ways to find a
glass and door fault.
1. Gather information from the customer.2. Verify that the condition described by the
customer exists.
3. Find the malfunction by following the Symptom
Chart.
4. Verify malfunction is eliminated.

DOOR
BODY42-24
SYMPTOM CHARTM1423007000303
SYMPTOM PROCEDURES
INSPECTION PROCEDURE 1: Water Leak Through Door Window Glass
DIAGNOSIS
STEP 1. Check the window glass runchannel.
Q: Is the window glass runchannel in good condition?
YES :
Go to Step 2.
NO : Replace the runchannel, then go to Step 4.
STEP 2. Check the door window glass
installation.
Q: Is the door window glass installed correctly?
YES :
Go to Step 3.
NO : Reinstall the door window glass. (Refer to
P.42-39). Then go to Step 4.
STEP 3. Check the clearance at the top of the
door window glass.
Q: Is the clearance at the top of the door window
glass correct?
YES :
Go to Step 4.
NO : Adjust the door window glass. Refer to
P.42-31. Then go to Step 4.
STEP 4. Retest the system.
Q: Is any water leaking?
YES :
Return to Step 1.
NO : The procedure is complete.
INSPECTION PROCEDURE 2: Door Window Glass Malfunction
DIAGNOSIS
STEP 1. Check the door window glass
installation condition.
Q: Is the door window installed correctly?
YES :
Go to Step 2.
NO : Reinstall the door window glass. (Refer to
P.42-39). Then go to Step 4.
STEP 2. Check the door sash.
Q: Is the door sash in good condition?
YES :
Go to Step 3.
NO : Repair or replace door sash, then go to Step
4. SYMPTOM INSPECTION
PROCEDUREREFERENCE PAGE
Water leak through door window glass 1
P.42-24
Door window glass malfunction 2
P.42-24
Water leak through door edge 3
P.42-25
Water leak from door center 4
P.42-25
Door hard to open 5
P.42-25
Door does not open or close completely 6
P.42-26
Uneven gap between body 7
P.42-26
Wind noise around door 8
P.42-26

DOOR
BODY42-25
STEP 3. Inspect the window regulator assembly.
Q: Is the window regulator assembly in good
condition?
YES :
Go to Step 4.
NO : Repair or replace the window regulator
assembly, then go to Step 4.
STEP 4. Retest the system.
Q: Does the door window operate correctly?
YES :
The procedure is complete.
NO : Return to Step 1.
INSPECTION PROCEDURE 3: Water Leak Through Door Edge
DIAGNOSIS
STEP 1. Check the weatherstrip.
Q: Is the weatherstrip in good condition?
YES :
Go to Step 2.
NO : Replace the weatherstrip, then go to Step 3.
STEP 2. Check the door fit (alignment).
Q: Is the door fit (alignment) correct?
YES :
Go to Step 3.
NO : Adjust the door fit (Refer to P.42-30). Then
go to Step 3.
STEP 3. Retest the system.
Q: Is any water leaking?
YES :
Return to Step 1.
NO : The procedure is complete.
INSPECTION PROCEDURE 4: Water Leak from Door Center
DIAGNOSIS
STEP 1. Check the drain hole.
Q: Is the drain hole clogged?
YES :
Clean the drain hole, then go to Step 3.
NO : Go to Step 2.
STEP 2. Check the weatherstrip.
Q: Is the weatherstrip in good condition?
YES :
Go to Step 3.
NO : Repair or replace the weatherstrip, then go
to Step 3.
STEP 3. Retest the system.
Q: Is any water leaking?
YES :
Return to Step 1.
NO : The procedure is complete.
INSPECTION PROCEDURE 5: Door Hard to Open
DIAGNOSIS
STEP 1. Adjust the latch and striker engagement.
Refer to P.42-30.
Q: Is the latch and striker engagement adjusted?
YES :
Go to Step 2.
NO : Adjust the latch and striker. (Refer to
P.42-30). Then go to Step 4.
STEP 2. Check for lock cable damage.
Q: Is the lock rod damaged?
YES :
Repair or replace the lock cable, then go to
St e p 4.
NO : Go to Step 3.

DOOR
BODY42-29
MB990480 Glass holder General service tool Removal of power window
regulator assembly
MB991223 Harness set
A: MB991219 Test
harness
B: MB991220 LED
harness
C: MB991221 LED
harness adapter
D: MB991222 ProbeGeneral service tools Measurement of terminal
voltage
A: Connector pin contact
pressure inspection
B: Power circuit inspection
C: Power circuit inspection
D: Commercial tester
connection
MB990784 Ornament
removerGeneral service tool Removal of power window
switch panel assembly TOOL TOOL NUMBER AND
NAMESUPERSESSION APPLICATION