2005 LEXUS ES300 engine oil

A78672
SST (B)
SST (A)
A78673
: Seal Packing
Front
A78674
: Seal Packing
Front
- ENGINE MECHANICALVALVE CLEARANCE (3MZ-FE)
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(h) Place a new adjusting shim on the valve lifter with the im-
printed number facing down.
(i) Press down the valve lifter with SST (A), then remove SST
(B).
SST 09248-55040 (09248-05410, 09248-05420)
(j) Recheck the valve clearance.
15. INSTALL CYLINDER HEAD COVER SUB-ASSY
(a) Apply seal packing to the cylinder head as shown in the
illustration.
Seal packing: Part No. 08826-00080 or equivalent
NOTICE:

Remove any oil from the contact surface.

Install the cylinder head cover within 3 minutes after
applying seal packing.

Do not start the engine within 2 hours after installing.
(b) Install the cylinder head cover with the 9 bolts. Tighten the
bolts uniformly in several steps.
Torque: 8.0 NVm (80 kgfVcm, 71 in.Vlbf)
(c) Install the engine wire harness with the 3 nuts.
Torque: 8.4 NVm (85 kgfVcm, 74 in.Vlbf)
16. INSTALL CYLINDER HEAD COVER SUB-ASSY LH
(a) Apply seal packing to the cylinder head as shown in the
illustration.
Seal packing: Part No. 08826-00080 or equivalent
NOTICE:

Remove any oil from the contact surface.

Install the cylinder head cover within 3 minutes after
applying seal packing.

Do not start the engine within 2 hours after installing.
(b) Install the cylinder head cover with the 9 bolts. Tighten the
bolts uniformly in several steps.
Torque: 8.0 NVm (80 kgfVcm, 71 in.Vlbf)
(c) Using an E6 Torx) socket wrench, install the engine wire
harness protector with the 2 bolts.
Torque: 8.4 NVm (85 kgfVcm, 74 in.Vlbf)
17. INSTALL IGNITION COIL ASSY
Torque: 8.0 NVm (80 kgfVcm, 71 in.Vlbf)
18. INSTALL INTAKE AIR SURGE TANK (See page 11-13)
19. INSTALL EMISSION CONTROL VALVE SET (See page 11-13)
20. INSTALL AIR CLEANER CAP SUB-ASSY (See page 10-1 1)
21. CHECK CONNECTION OF VACUUM HOSE (See page 14-29)
22. INSTALL V-BANK COVER SUB-ASSY (See page 10-1 1)
23. INSTALL FRONT SUSPENSION UPPER BRACE CENTER (W/O TEMS) (See page 10-1 1)
24. ADD ENGINE COOLANT (See page 16-9)
25. CHECK FOR ENGINE COOLANT LEAKS (See page 16-1)

A84925N´m (kgf´cm, ft´lbf)
: Specified torque
58 (591, 43)
28 (286, 21)
8.4 (85, 74 in.Vlbf)
43 (438, 32)
18 (178, 13)
18 (184, 13)
9.8 (100, 7)
64 (653, 47)
64 (653, 47)
23 (235, 17)
25 (250, 18)
V Belt No. 1
Generator Bracket No. 2
Engine Moving
Control Rod
Generator Assy
Generator Belt Adjusting BarEngine Mounting
Stay No. 2 RH
Fuel Vapor
Feed Hose No. 1
Union to Check
Valve Hose
Heater Inlet
Water Hose
Fuel Pipe
Sub-assy No. 1
Fuel Pipe Clamp No. 1
Transmission Control
Cable Assy
Heater Outlet
Water Hose
Radiator Hose Outlet
Steering Gear Outlet
Return Tube
Radiator Hose Inlet
Oil Reservoir to Pump Hose No. 1
Fan Belt Adjusting
Bar Bracket
25 (250, 18)
25 (250, 18)15 (153, 11)
Oil Cooler Inlet Hose
Oil Cooler Outlet Hose
Radio Setting
Condenser
Compressor and
Magnetic Clutch
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
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: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A86169
: Specified torque
 Non-reusable part Air Surge Tank to
Intake Manifold Gasket
8.0 (80, 71 in.Vlbf)
83 (846, 61)
15 (153, 11)
15 (153, 11)
8.4 (86, 74 in.Vlbf)15 (153, 11)
15 (153, 11)
28 (286, 21)
20 (199, 14)
28 (286, 21)
8.0 (82, 71 in.Vlbf)
20 (199, 14)
20 (199, 14)
Emission Control Valve Set
Emission Control
Valve Bracket
Engine Hanger No. 1Surge Tank Stay No. 1Surge Tank
Stay No. 2
Intake Air Surge Tank
Intake Manifold
 Intake Manifold to
Head Gasket No. 1
 Intake Manifold to
Head Gasket No. 2 Water Outlet
Ignition Coil Assy
Drive Plate
Spacer Front
Drive Plate & Ring Gear
Sub-assyDrive Plate
Spacer Rear
x8
N´m (kgf´cm, ft´lbf)
15 (153, 11)x2
x5 x4
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
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: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A86170
N´m (kgf´cm, ft´lbf)
: Specified torque
 Non-reusable part O-ring
Manifold Converter
Insulator No. 3 Exhaust Manifold
Converter Sub-assy
No. 2 Manifold Stay No. 2
Compressor Mounting Bracket No. 1Generator Bracket No. 1Engine Mounting Bracket RH Engine Oil Pressure
Switch Assy Exhaust Manifold to
Head LH Gasket
Exhaust Manifold
Heat Insulator
No. 2 Pump BracketKnock Sensor
Thermostat
Water Inlet Pipe  O-ringWater Inlet
 Exhaust Manifold to
Head Gasket
Exhaust Manifold
Heat Insulator No. 1
Exhaust Manifold Sub-assy RH
58 (591, 43)
54 (551, 40)
15 (153, 11)
32 (326, 24)
49 (500, 36)
8.5 (87, 75 in.Vlbf)
20 (199, 14)8.0 (82, 71 in.Vlbf)
20 (199, 14)
8.5 (87, 75 in.Vlbf)
8.5 (87, 75 in.Vlbf)49 (500, 36)
25 (250, 18)
49 (500, 36)
x3
x6
x3
x3
x6
49 (500, 36)
14-22
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
2114 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A78304
N´m (kgf´cm, ft´lbf)
: Specified torque
 Non-reusable part O-ring O-ring8.0 (82, 71 in.Vlbf)
8.0 (82, 71 in.Vlbf)
8.0 (82, 71 in.Vlbf)
8.0 (80, 71 in.Vlbf)
8.0 (80, 71 in.Vlbf)
25 (250, 18)
Spark Plug
Ventilation Valve
Sub-assyCylinder Head
Cover Sub-assy
Cylinder Head
Cover Gasket
VVT Sensor Spark Plug
Tube Gasket
 O-ringOil Filler Cap Sub-assy
Oil Filler
Cap Gasket
Cylinder Head
Cover
Sub-assy LH
Cylinder Head Cover
Gasket No. 2
 Spark Plug
Tube Gasket LH
Camshaft Timing
Oil Control Valve Assy
Oil Level Gage Guide
Oil Level Gage
Sub-assy
x9
x9
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A78307
N´m (kgf´cm, ft´lbf)
: Specified torque
 Non-reusable part  Camshaft Setting
Oil Seal Gasket
45 (459, 33)
10 (102, 7)
19 (189, 14)
150 (1,530, 111)
16 (163, 12)
 Cylinder Head
GasketOil Control
Valve Filter Cylinder Head
Cover Rear Cylinder Head
Sub-assy Cylinder Head
Rear Plate Gasket Camshaft Bearing
Cap No. 2
CamshaftCamshaft Timing Gear Assy RH Bank:
Camshaft Bearing
Cap No. 1Camshaft Bearing
Cap No. 2Camshaft Bearing
Cap No. 4
No. 2 CamshaftCamshaft Bearing Cap No. 5
Camshaft Bearing Cap No. 2
Camshaft Bearing Cap No. 3
Camshaft Bearing Cap No. 6 Camshaft Timing Gear Bolt Washer
Camshaft Sub Gear
Camshaft Sub
Gear Wave Washer
Camshaft Sub Gear
Shaft Snap Ring x10
x4
x10
16 (163, 12)
1st: 54 (550, 40)
2st: Turn 90
See page 14-40
x8 14-26
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
2118 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A78308
 Camshaft Setting
Oil Seal
 Cylinder Head
Gasket No. 2Cylinder Head
Cover Rear
 Cylinder Head
Rear Plate Gasket Camshaft Bearing
Cap No. 2
Camshaft Bearing
Cap No. 1Camshaft Bearing Cap No. 2
Camshaft Bearing
Cap No. 4 Camshaft Bearing
Cap No. 5
Camshaft Bearing
Cap No. 2Camshaft Bearing Cap No. 3
Camshaft Bearing Cap No. 6
Camshaft Timing
Gear Bolt WasherCamshaft
Sub Gear
Camshaft Sub
Gear Wave WasherCamshaft Sub
Gear Shaft
Snap Ring
16 (163, 12)
N´m (kgf´cm, ft´lbf)
: Specified torque
 Non-reusable part
LH Bank:
Camshaft Timing Gear Assy
 Gasket
No. 4 Camshaft Sub-assy
No. 3 Camshaft Sub-assy
Oil Control
Valve Filter
x4
150 (1,530, 11)
45 (459, 33)
16 (163, 12)
19 (189, 14)
Engine Hanger No. 2
Cylinder Head LH
20 (199, 14)
1st: 54 (550, 40)
2st: Turn 90
See page 14-4010 (102, 7)
x8 x10 x10
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
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2119 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A78309
N´m (kgf´cm, ft´lbf)
: Specified torque
 Non-reusable part O-ring
 Gasket
8.0 (82, 71 in.Vlbf)
8.0 (82, 71 in.Vlbf)
45 (459, 33)
8.0 (82, 71 in.Vlbf)
8.0 (82, 71 in.Vlbf)
8.0 (82, 71 in.Vlbf)
8.0 (82, 71 in.Vlbf)
30 (306, 22)
43 (439, 32)
20 (199, 14)
8.0 (82, 71 in.Vlbf)
20 (199, 14)
8.0 (82, 71 in.Vlbf)
8.0 (82, 71 in.Vlbf)
20 (199, 14)
Oil Pan Sub-assy No. 2  Gasket Oil Strainer Sub-assy
Oil Pan Drain PlugOil Pan Sub-assy  Oil Pump SealOil Pan Baffle Plate Oil Filter
Sub-assyx6 Water Inlet Housing
Engine Rear Oil Seal Retainer
 Engine Rear
Oil Seal Cylinder Block Sub-assy
20 (199, 14)
Oil Pump Assy
14-28
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
2120 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)