ASSEMBLY
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g. Install control valve with TCM in transmission case.
CAUTION:
Make sure that turbine revolution sensor securely installs
turbine revolution sensor hole.
Adjust A/T assembly harness connector of control valve
with TCM to terminal hole of transmission case.
Hang down revolution sensor harness toward outside so
as not to disturb installation of control valve with TCM.
Assemble it so that manual valve cutout is engaged with
manual plate projection.
h. Install bolts A, B and C to control valve with TCM.
i. Tighten bolt 1, 2 and 3 temporarily to prevent dislocation. After
that tighten them in order (1 → 2 → 3), and then tighten other
bolts.
j. Tighten control valve with TCM bolts to the specified torque.
Refer to AT- 2 5 0 , "
Components" .
10. Connect A/T fluid temperature sensor 2 connector.
SCIA5034E
SCIA5035E
Bolt symbol Length: mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
SCIA5025E
SCIA5037E
SCIA5023E
ASSEMBLY
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16. Install magnets in oil pan.
17. Install oil pan to transmission case.
a. Install new oil pan gasket to oil pan.
CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Complete remove all moisture, oil and old gasket, etc. From the oil pan gasket mounting sur-
faces.
b. Install oil pan (with new oil pan gasket) to transmission case.
CAUTION:
Install it so that drain plug comes to the position as
shown.
Be careful not to pinch harnesses.
Complete remove all moisture, oil and old gasket, etc.
From the oil pan mounting surfaces.
c. Tighten oil pan bolts to the specified torque in numerical order
shown after temporarily tightening them. Refer to AT - 2 5 0 , "
Com-
ponents" .
CAUTION:
Do not reuse oil pan bolts.
18. Install drain plug to oil pan. Tighten drain plug to the specified
torque. Refer to AT-250, "
Components" .
CAUTION:
Do not reuse drain plug gasket.
19. Install torque converter.
a. Pour ATF into torque converter.
Approximately 2 liter (2-1/8 US qt, 1-3/4 Imp qt) of fluid is
required for a new torque converter.
When reusing old torque converter, add the same amount
of fluid as was drained.
SCIA5200E
SCIA2308E
SCIA4 113 E
SAT4 2 8DA
AT-320
ASSEMBLY
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b. Install torque converter while aligning notches of torque con-
verter with notches of oil pump.
CAUTION:
Install torque converter while rotating it.
c. Measure distance “A” to check that torque converter is in proper
position.
SCIA5010E
Distance “A” : 24.0 mm (0.94 in) or more
SAT0 1 7B
SERVICE DATA AND SPECIFICATIONS (SDS)
AT-321
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsECS00CLF
*1: Refer to MA-11, "Fluids and Lubricants" .
Vehicle Speed When Shifting GearsECS00CLG
NORMAL MODE
At half throttle, the accelerator opening is 4/8 of the full opening.
TOW MODE
At half throttle, the accelerator opening is 4/8 of the full opening. Applied model 4x2 4x4
Automatic transmission model RE5R05A
Transmission model code number 95X17 95X18
Stall torque ratio2.0: 1
Transmission gear ratio1st 3.827
2nd 2.368
3rd 1.520
4th 1.000
5th 0.834
Reverse 2.613
Recommended fluid NISSAN Matic Fluid J*1
Fluid capacity 10.6 liter (11-1/4 US qt, 9-3/8 Imp qt)
CAUTION:
Use only Genuine NISSAN ATF Matic Fluid J. Do not mix with other fluid.
Using automatic transmission fluid other than Genuine NISSAN an ATF Matic Fluid J will deteriorate in driveability and
automatic transmission durability, and may damage the automatic transmission, which is not covered by the warranty.
Final
gear
ratioThrottle positionVehicle speed km/h (MPH)
D
1 →D2D2 →D3D3 →D4D4 →D5D5 →D4D4 →D3D3 →D2D2 →D1
2.937Full throttle 70 - 74
(44 - 46)112 - 120
(70 - 75)176 - 186
(110 - 116)249 - 259
(155 - 161)245 - 255
(152 - 159)166 - 176
(103 - 110)100 - 108
(62 - 67)43 - 47
(27 - 30)
Half throttle 46 - 50
(28 - 31)74 - 82
(46 - 51)103 - 113
(64 - 70)135 - 145
(84 - 90)109 - 119
(68 - 74)69 - 79
(43 - 49)44 - 52
(27 - 32)11 - 1 5
(7 - 10)
3.357Full throttle 61 - 65
(38 - 41)97 - 105
(61 - 66)153 - 163
(95 - 102)236 - 246
(147 - 153)232 - 242
(144 - 151)143 - 153
(89 - 95)87 - 95
(54 - 59)43 - 47
(27 - 29)
Half throttle 41 - 45
(26 - 28)66 - 74
(41 - 46)89 - 99
(56 - 62)117 - 127
(73 - 79)95 - 105
(59 - 65)59 - 69
(37 - 43)38 - 46
(24 - 29)11 - 1 5
(7 - 10)
Final
gear
ratioThrottle positionVehicle speed km/h (MPH)
D
1 →D2D2 →D3D3 →D4D4 →D5D5 →D4D4 →D3D3 →D2D2 →D1
2.937Full throttle 70 - 74
(44 - 46)112 - 120
(70 - 75)176 - 186
(110 - 116)249 - 259
(155 - 161)245 - 255
(152 - 159)166 - 176
(103 - 110)100 - 108
(62 - 67)43 - 47
(27 - 30)
Half throttle 50 - 54
(31 - 34)81 - 89
(50 - 55)113 - 123
(70 - 76)135 - 145
(84 - 90)109 - 119
(68 - 74)68 - 78
(42 - 48)44 - 52
(27 - 32)11 - 1 5
(7 - 10)
3.357Full throttle 61 - 65
(38 - 41)97 - 105
(61 - 66)153 - 163
(95 - 102)236 - 246
(147 - 153)232 - 242
(144 - 151)143 - 153
(89 - 95)87 - 95
(54 - 59)43 - 47
(27 - 29)
Half throttle 43 - 47
(27 - 29)72 - 80
(45 - 50)98 - 108
(61 - 67)117 - 127
(73 - 79)95 - 105
(59 - 65)59 - 69
(37 - 43)37 - 45
(23 - 28)11 - 1 5
(7 - 10)
ATC-10
PRECAUTIONS
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O-Ring Part Numbers and Specifications
*: Always check with the Parts Department for the latest parts information.
WAR NIN G:
Make sure all refrigerant is discharged into the recycling equipment and the pressure in the system is
less than atmospheric pressure. Then gradually loosen the discharge side hose fitting and remove it.
CAUTION:
When replacing or cleaning refrigerant cycle components, observe the following.
When the compressor is removed, store it in the same position as it is when mounted on the car.
Failure to do so will cause lubricant to enter the low pressure chamber.
When connecting tubes, always use a torque wrench and a back-up wrench.
After disconnecting tubes, immediately plug all openings to prevent entry of dirt and moisture.
When installing an air conditioner in the vehicle, connect the pipes as the final stage of the opera-
tion. Do not remove the seal caps of pipes and other components until just before required for
connection.
Allow components stored in cool areas to warm to working area temperature before removing seal
caps. This prevents condensation from forming inside A/C components.
Thoroughly remove moisture from the refrigeration system before charging the refrigerant.
Always replace used O-rings.
When connecting tube, apply lubricant to circle of the O-rings shown in illustration. Be careful not
to apply lubricant to threaded portion.
Lubricant name: NISSAN A/C System Lubricant Type S or equivalent
O-ring must be closely attached to dented portion of tube.
When replacing the O-ring, be careful not to damage O-ring and tube.
Connect tube until you hear it click, then tighten the nut or bolt by hand until snug. Make sure that
the O-ring is installed to tube correctly.
Connec-
tion typeO-ring
sizePart number* D mm (in) W mm (in)
New 8 92471 N8210 6.8 (0.268) 1.85 (0.0728)
Former 10 J2476 89956 9.25 (0.3642) 1.78 (0.0701)
New
1292472 N8210 10.9 (0.429) 2.43 (0.0957)
Former 92475 71L00 11.0 (0.433) 2.4 (0.094)
New
1692473 N8210 13.6 (0.535) 2.43 (0.0957)
Former 92475 72L00 14.3 (0.563) 2.3 (0.091)
New
1992474 N8210 16.5 (0.650) 2.43 (0.0957)
Former 92477 N8200 17.12 (0.6740) 1.78 (0.0701)
New 24 92195 AH300 21.8 (0.858) 2.4 (0.094)
SHA8 14 E
PRECAUTIONS
ATC-11
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After connecting line, conduct leak test and make sure that there is no leakage from connections.
When the gas leaking point is found, disconnect that line and replace the O-ring. Then tighten con-
nections of seal seat to the specified torque.
Precautions for Servicing CompressorEJS003WV
Plug all openings to prevent moisture and foreign matter from entering.
When the compressor is removed, store it in the same position as it is when mounted on the car.
When replacing or repairing compressor, follow “Maintenance of Lubricant Quantity in Compres-
sor” exactly. Refer to ATC-22, "
Maintenance of Lubricant Quantity in Compressor" .
Keep friction surfaces between clutch and pulley clean. If the surface is contaminated with lubri-
cant, wipe it off by using a clean waste cloth moistened with thinner.
After compressor service operation, turn the compressor shaft by hand more than 5 turns in both
directions. This will equally distribute lubricant inside the compressor. After the compressor is
installed, let the engine idle and operate the compressor for 1 hour.
After replacing the compressor magnet clutch, apply voltage to the new one and check for normal
operation. Refer to ATC-180, "
Removal and Installation for Compressor Clutch"
Precautions for Service EquipmentEJS003WW
RECOVERY/RECYCLING EQUIPMENT
Follow the manufacturer's instructions for machine operation and machine maintenance. Never introduce any
refrigerant other than that specified into the machine.
ELECTRONIC LEAK DETECTOR
Follow the manufacturer's instructions for tester operation and tester maintenance.
RHA861F
REFRIGERANT LINES
ATC-183
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BREAK-IN OPERATION
When replacing compressor clutch assembly, always conduct the break-in operation. This is done by engag-
ing and disengaging the clutch about 30 times. Break-in operation raises the level of transmitted torque.
Removal and Installation for Low-pressure Flexible HoseEJS003YV
REMOVAL
1. Remove the engine room cover using power tools.
2. Remove the engine air cleaner and air ducts. Refer to EM-14, "
AIR CLEANER AND AIR DUCT"
3. Remove the cowl top extension. Refer to EI-18, "COWL TOP" .
4. Discharge the refrigerant. Refer to ATC-175, "
HFC-134a (R-134a) Service Procedure" .
CAUTION:
Cap or wrap the joint of the pipe with suitable material such as vinyl tape to avoid the entry of air.
5. Remove the low-pressure flexible hose.
INSTALLATION
Installation is in the reverse order of removal.
Refer to ATC-177, "
Components" .
CAUTION:
Replace the O-ring of the low-pressure flexible hose with a new one, then apply compressor oil to
it when installing it.
After charging refrigerant, check for leaks.
Removal and Installation for High-pressure Flexible HoseEJS003YW
REMOVAL
1. Remove the engine under cover.
2. Remove the engine air cleaner and air ducts. Refer to EM-14, "
AIR CLEANER AND AIR DUCT" .
3. Discharge the refrigerant. Refer to ATC-175, "
HFC-134a (R-134a) Service Procedure" .
4. Remove the high-pressure flexible hose.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such as vinyl tape to avoid the entry of air.
INSTALLATION
Installation is in the reverse order of removal.
Refer to ATC-177, "
Components" .
CAUTION:
Replace the O-ring of the high-pressure flexible hose with a new one, then apply compressor oil to
it when installing it.
After charging refrigerant, check for leaks.
Removal and Installation for High-pressure PipeEJS003YX
REMOVAL
1. Remove the cowl top extension. Refer to EI-18, "COWL TOP" .
2. Disconnect the battery negative cable.
3. Reposition the IPDM E/R aside.
4. Remove the front right wheel and tire assembly. Refer to WT-7, "
Rotation" .
5. Position aside the front floor insulator.
6. Discharge the refrigerant. Refer to ATC-175, "
HFC-134a (R-134a) Service Procedure" .
7. Remove the low pressure pipe. Refer to ATC-184, "
Removal and Installation for Low-pressure Pipe" .
8. Remove the high-pressure pipe.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such as vinyl tape to avoid the entry of air.
INSTALLATION
Installation is in the reverse order of removal.
Refer to ATC-177, "
Components" .
HOOD
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CLEARANCE AND SURFACE HEIGHT ADJUSTMENT
1. Remove the front grille. Refer to EI-17, "FRONT GRILLE" .
2. Remove the hood lock assembly and adjust the height by rotating the bumper rubber until the hood clear-
ance of hood and fender becomes 1 mm (0.04 in) lower than fitting standard dimension.
3. Temporarily tighten the hood lock, and position it by engaging it with the hood striker. Check the lock and
striker for looseness, and tighten the lock mounting bolt to the specified torque.
4. Adjust the clearance and surface height of hood and fender according to the fitting standard dimension by
rotating right and left bumper rubbers.
CAUTION:
Adjust right/left gap between hood and each part to the following specification.
5. Install the front grille. Refer to EI-17, "
FRONT GRILLE" .
HOOD LOCK ADJUSTMENT
1. Remove the front grille. Refer to EI-17, "FRONT GRILLE" .
2. Move the hood lock to the left or right so that striker center is vertically aligned with hood lock center
(when viewed from vehicle front).
3. Make sure the secondary latch is properly engaged with the sec-
ondary striker with hood's own weight by dropping it from
approx. 200 mm (7.87 in) height or by pressing it lightly approx.
3 kg (29 N, 7lb).
CAUTION:
Do not drop the hood from 300 mm (11.81 in) height or
higher.
4. After adjusting hood lock, tighten the lock bolts.
5. Install the front grille. Refer to EI-17, "
FRONT GRILLE" .
Removal and Installation of Hood AssemblyEIS008PB
1. Support the hood striker with proper material to prevent it from
falling.
WAR NIN G:
Body injury may occur if no supporting rod is holding the
hood open when removing the damper stay.
2. Remove the hinge nuts from the hood to remove the hood
assembly.
CAUTION:
Operate with two workers, because of its heavy weight.
Installation is in the reverse order of removal.Hood and headlamp (B–B) : Less than 2.0 mm
PIIA3806E
LIIA1443E