Page 353 of 3419
AT-282
REPAIR FOR COMPONENT PARTS
Revision: October 20052005 QX56
3. Install oil pump housing oil seal to the oil pump housing until it is
flush with the face of oil pump housing, using Tool.
CAUTION:
Do not reuse oil seal.
Apply ATF to oil seal.
4. Install oil pump housing in oil pump cover. Tighten oil pump
housing bolt to the specified torque. Refer to AT- 2 5 0 , "
Compo-
nents" .
Front Sun Gear, 3rd One-Way ClutchECS00CL7
COMPONENTS
DISASSEMBLY
1. Using a flat-bladed screwdriver, remove snap ring from front sun
gear.Tool number : ST33400001 (J-26082)
SCIA5313E
SCIA5228E
1. Front sun gear 2. 3rd one-way clutch 3. Snap ring
SCIA3 114 E
SCIA3 110 E
Page 369 of 3419
AT-298
ASSEMBLY
Revision: October 20052005 QX56
ASSEMBLYPFP:00000
Assembly (1)ECS00CLC
1. Use a drift [commercial service tool φ22 mm (0.87 in)] to drive
manual shaft oil seals into the transmission case until it is flush
as shown.
CAUTION:
Apply ATF to manual shaft oil seals.
Do not reuse manual shaft oil seals.
2. Install detent spring and spacer in transmission case. Tighten
bolt to the specified torque. Refer to AT-250, "
Components" .
3. Install manual shaft to transmission case.
4. Install parking rod to manual plate.
SCIA5256E
SCIA5248E
SCIA5716E
SCIA5220E
Page 374 of 3419

ASSEMBLY
AT-303
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Revision: October 20052005 QX56
22. Measure clearance between retaining plate and snap ring. If not
within specified clearance, select proper retaining plate.
23. Install needle bearing to transmission case.
CAUTION:
Take care with the direction of needle bearing. Refer to
AT-260, "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .
Apply petroleum jelly to needle bearing.
24. Install revolution sensor to transmission case. Tighten revolution
sensor bolt to the specified torque. Refer to AT-250, "
Compo-
nents" .
CAUTION:
Do not subject it to impact by dropping or hitting it.
Be careful not to damage harness with the edge of case.
Do not allow metal filings, etc., to get on the sensor's
front edge magnetic area.
Do not place in an area affected by magnetism.
25. Install new rear oil seal into the rear extension (2WD models) or
adapter case (4WD models) until it is flush with component face,
using Tool or suitable drift.
CAUTION:
Apply ATF to rear oil seal.
Do not reuse rear oil seal.Specified clearance “A”:
Standard: 0.7 - 1.1mm (0.028 - 0.043 in)
Retaining plate:
Refer to AT-323, "
Reverse brake" .
SCIA5341E
SCIA5213E
SCIA2320E
SCIA5581E
Page 377 of 3419
AT-306
ASSEMBLY
Revision: October 20052005 QX56
ii. Install rear extension assembly to transmission case.
iii. Install bracket.
iv. Tighten rear extension assembly bolts to specified torque.
CAUTION:
Do not reuse self-sealing bolt.
b.4WD models
i. Install new gasket to transmission case.
CAUTION:
Do not reuse gasket.
Complete remove all moisture, oil and old gasket, etc.
From the transmission case and adapter case assembly
mounting surfaces.
ii. Install adapter case assembly to transmission case.
SCIA5029E
Rear extension assembly
bolt: 52 N·m (5.3 kg-m, 38 ft-lb)
Self-sealing bolt : 61 N·m (6.2 kg-m, 45 ft-lb)
SCIA5349E
SCIA5231E
SCIA5205E
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ASSEMBLY
AT-307
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Revision: October 20052005 QX56
iii. Install bracket.
iv. Tighten adapter case assembly bolts to specified torque.
CAUTION:
Do not reuse self-sealing bolt.
35. Install needle bearing in drum support edge surface.
CAUTION:
Apply petroleum jelly to needle bearing.
36. Install direct clutch assembly in reverse brake.
37. Install high and low reverse clutch assembly in direct clutch
assembly.Adapter case assem-
bly bolt: 52 N·m (5.3 kg-m, 38 ft-lb)
Self-sealing bolt : 61 N·m (6.2 kg-m, 45 ft-lb)
SCIA5203E
SCIA5198E
SCIA5019E
SCIA2306E
Page 382 of 3419
ASSEMBLY
AT-311
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Revision: October 20052005 QX56
51. Install needle bearing in front sun gear assembly.
CAUTION:
Apply petroleum jelly to needle bearing.
52. Adjust brake band tilting using clips so that brake band contacts
front sun gear drum evenly.
53. Adjust brake band.
a. Loosen lock nut.
b. Tighten band servo anchor end pin to specified torque.
c. Back of band servo anchor end pin three turns.
d. Holding band servo anchor end pin, tighten lock nut to specified
torque. Refer to AT-250, "
Components" .
AdjustmentECS00CLD
TOTAL END PLAY
Measure clearance between front sun gear and bearing race for
oil pump cover.
Select proper thickness of bearing race so that end play is within
specifications.
SCIA2808E
SCIA5033E
Band servo anchor
end pin torque:: 5.0 N·m (0.51 kg-m, 44 in-lb)
SCIA5498E
SCIA2810E
Page 386 of 3419
ASSEMBLY
AT-315
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Revision: October 20052005 QX56
5. Tighten oil pump bolts to specified torque. Refer to AT-250,
"Components" .
CAUTION:
Apply ATF to oil pump bushing.
6. Install new O-ring to input clutch assembly.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
7. Install converter housing to transmission case.
CAUTION:
Do not reuse self-sealing bolt.
8. Make sure that brake band does not close turbine revolution
sensor hole.
9. Install control valve with TCM.
a. Install A/T fluid temperature sensor 2 to bracket.
SCIA2300E
SCIA5 011 E
Converter housing
bolt: 52 N·m (5.3 kg-m, 38 ft-lb)
Self-sealing bolt : 61 N·m (6.2 kg-m, 45 ft-lb)
SCIA5171E
SCIA5034E
SCIA5264E
Page 387 of 3419
AT-316
ASSEMBLY
Revision: October 20052005 QX56
b. Install A/T fluid temperature sensor 2 (with bracket) in control
valve with TCM. Tighten A/T fluid temperature sensor 2 bolt to
the specified torque. Refer to AT-250, "
Components" .
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.
c. Install new O-ring to A/T assembly harness connector.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
d. Connect TCM connector and park/neutral position switch con-
nector.
e. Install A/T assembly harness connector to control valve with
TCM.
f. Connect TCM connectors.
SCIA5301E
SCIA5155E
SCIA5449E
SCIA5450E
SCIA5447E