TROUBLE DIAGNOSIS
ATC-97
C
D
E
F
G
H
I
K
L
MA
B
AT C
Revision: October 20052005 QX56
5. CHECK FRONT BLOWER MOTOR RELAY (SWITCH SIDE) CIRCUIT FOR OPEN
Check continuity between front blower motor relay harness connec-
tor M107 terminal 3 (W/L) and front blower motor harness connector
M62 terminal 2 (W/L).
OK or NG
OK >> GO TO 6.
NG >> Repair harness or connector.
6. CHECK VARIABLE BLOWER CONTROL POWER SUPPLY CIRCUIT FOR OPEN
1. Disconnect variable blower control harness connector.
2. Check continuity between front blower motor relay harness con-
nector M107 terminals 3 (W/L) and variable blower control har-
ness connector M122 terminal 1 (W/L).
OK or NG
OK >> GO TO 7.
NG >> Repair harness or connector.
7. CHECK VARIABLE BLOWER CONTROL SIGNAL CIRCUIT
1. Disconnect front air control connector.
2. Check continuity between front air control harness connector
M49 terminal 13 (G/R) and variable blower control harness con-
nector M122 terminal 2 (G/R).
OK or NG
OK >> GO TO 8.
NG >> Repair harness or connector.
8. CHECK FRONT BLOWER MOTOR RELAY (COIL SIDE) POWER SUPPLY
1. Turn ignition switch ON.
2. Check voltage between front blower motor relay harness con-
nector M107 terminal 2 (Y/G) and ground.
OK or NG
OK >> GO TO 9.
NG >> Repair harness or connector.3 - 2 : Continuity should exist.
WJIA1360E
3 - 1 : Continuity should exist.
WJIA1361E
13 - 2 : Continuity should exist.
WJIA1362E
2 - Ground : Battery voltage.
WJIA1363E
TROUBLE DIAGNOSIS
ATC-105
C
D
E
F
G
H
I
K
L
MA
B
AT C
Revision: October 20052005 QX56
1. DIAGNOSTIC PROCEDURE
Blower motor rotates normally at each speed.
OK or NG
OK >> Inspection End.
NG >> 1. Does not rotate at any speed, GO TO 2.
2. Does not rotate at 1 - 3 speed, GO TO 13.
3. Does not rotate at 4 speed, GO TO 18.
2. CHECK FUSES
Check 15A fuses [Nos. 10 and 11, located in the fuse block (J/B)]. Refer to PG-76, "
FUSE BLOCK-JUNCTION
BOX(J/B)" .
OK or NG
OK >> GO TO 3.
NG >> GO TO 8.
3. CHECK REAR BLOWER MOTOR POWER SUPPLY
1. Turn ignition switch OFF.
2. Disconnect rear blower motor connector.
3. Select any rear blower speed except OFF.
4. Turn ignition switch ON.
5. Check voltage between rear blower motor harness connector
B134 terminal 2 (L/R) and ground.
OK or NG
OK >> GO TO 11.
NG >> GO TO 4.
4. CHECK REAR BLOWER MOTOR RELAY
Turn ignition switch OFF.
Refer to AT C - 11 0 , "
Rear Blower Motor Relay" .
OK or NG
OK >> GO TO 5.
NG >> Replace rear blower motor relay.
5. CHECK REAR BLOWER MOTOR POWER FROM RELAY TO REAR BLOWER MOTOR
1. Reconnect rear blower motor connector.
2. Disconnect rear blower motor relay J-1.
3. Turn ignition switch ON.
4. Set rear blower switch (front) to any position except OFF, REAR,
or 4 - speed.
5. Momentarily (no more than 4 seconds), connect a jumper wire
between rear blower motor relay connector J-1 (harness side)
terminals 3 and 5.
OK or NG
OK >> GO TO 6.
NG >> GO TO 10.2 - Ground : Battery voltage.
WJIA0596E
Rear blower motor should rotate.WJIA2002E
ATC-106
TROUBLE DIAGNOSIS
Revision: October 20052005 QX56
6. CHECK REAR BLOWER MOTOR RELAY (COIL SIDE) POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect fuse block (J/B) connector.
3. Turn ignition switch ON.
4. Set rear blower switch (front) to any position except OFF, REAR,
or 4 - speed.
5. Check voltage between fuse block (J/B) harness connector M39
terminal 3Q (W/L) and ground.
OK or NG
OK >> GO TO 7.
NG >> GO TO 20.
7. CHECK REAR BLOWER MOTOR RELAY (COIL SIDE) GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Check continuity between fuse block (J/B) harness connector
M3 terminal 7N (B) and ground.
OK or NG
OK >> Replace fuse block (J/B).
NG >> Repair harness or connector.
8. REPLACE FUSE
Refer to PG-76, "
FUSE BLOCK-JUNCTION BOX(J/B)"
Fuse should not open when rear blower motor is activated.
OK or NG
OK >> Inspection End.
NG >> GO TO 9.
9. CHECK REAR BLOWER MOTOR POWER SUPPLY CIRCUIT FOR SHORT
1. Turn ignition switch OFF.
2. Disconnect battery cables and rear blower motor connector.
3. Check continuity between rear blower motor harness connector
B134 terminal 2 (L/R) and ground.
OK or NG
OK >> Check rear blower motor. Refer to ATC-100, "Front
Blower Motor" .
NG >> Repair harness or connector. 3Q - Ground : Battery voltage.
LJIA0101E
7N - Ground : Continuity should exist.
WJIA0597E
2 - Ground : Continuity should not exist.
WJIA0598E
TROUBLE DIAGNOSIS
ATC-117
C
D
E
F
G
H
I
K
L
MA
B
AT C
Revision: October 20052005 QX56
2. PERFORM AUTO ACTIVE TEST
Refer to PG-22, "
Auto Active Test" .
Does magnet clutch operate?
YES or NO
YES >>WITH CONSULT-II
GO TO 5.
WITHOUT CONSULT-II
GO TO 6.
NO >> Check 10A fuse (No. 42, located in IPDM E/R), and GO TO 3.
3. CHECK CIRCUIT CONTINUITY BETWEEN IPDM E/R AND COMPRESSOR
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R connector and compressor (magnet
clutch) connector.
3. Check continuity between IPDM E/R harness connector E119
terminal 11 (Y/B) and compressor harness connector F3 termi-
nal 1 (Y/B).
OK or NG
OK >> GO TO 4.
NG >> Repair harness or connector.
4. CHECK MAGNET CLUTCH CIRCUIT
Check for operation sound when applying battery voltage direct cur-
rent to terminal.
OK or NG
OK >> Replace IPDM E/R. Refer to PG-28, "Removal and
Installation of IPDM E/R" .
NG >> Replace magnet clutch. Refer to ATC-180, "
Removal
and Installation for Compressor Clutch" .
5. CHECK BCM INPUT (COMPRESSOR ON) SIGNAL
Check compressor ON/OFF signal. Refer to ATC-33, "
CONSULT-II
Function (HVAC)" .
OK or NG
OK >> GO TO 8.
NG >> GO TO 6.
11 – 1 : Continuity should exist.
WJIA0560E
SJIA0197E
A/C SW ON : COMP ON SIG ON
A/C SW OFF : COMP ON SIG OFF
WJIA0469E
ATC-134
TROUBLE DIAGNOSIS
Revision: October 20052005 QX56
DIAGNOSTIC PROCEDURE FOR WATER VALVE
1. CHECK WATER VALVE RELAY POWER INPUT CIRCUITS
1. Turn ignition switch OFF.
2. Disconnect water valve relay connector M7.
3. Check voltage between water valve relay harness connector ter-
minals and ground.
OK or NG
OK >> GO TO 2.
NG >> Repair harness or connector.
2. CHECK WATER VALVE CONTROL
1. Turn ignition switch ON.
2. Select MAX A/C with mode switch.
3. Check continuity between water valve relay harness connector
M7 terminal 1 (W/G) and ground, as MAX A/C is switched OFF
and ON.
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
3. CHECK WATER VALVE CONTROL OUTPUT CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect front air control connector M50.
3. Check continuity between water valve relay harness connector
M7 terminal 1 (W/G) and front air control harness connector
M50 terminal 29 (W/G).
4. Check continuity between water valve relay harness connector
M7 terminal 1 (W/G) and ground.
OK or NG
OK >> Replace front air control. Refer to ATC-147, "FRONT AIR CONTROL" .
NG >> Repair harness or connector.
Terminals Ignition switch position
(+)
(-) OFF ON Water valve
relay con-
nectorTe r m i n a l N o .
(Wire color)
M72 (Y/R)
GroundBattery voltage Battery voltage
3 (Y/G) 0V Battery voltage
WJIA0900E
Terminals
Condition Continuity (+)
(-) Water valve
relay con-
nectorTe r m i n a l N o .
(Wire color)
M7 1 (W/G) GroundMAX A/C: ON Yes
MAX A/C: OFF No
WJIA0901E
1 - 29 : Continuity should exist.
1 - Ground : Continuity should not exist.
WJIA0902E
REFRIGERANT LINES
ATC-183
C
D
E
F
G
H
I
K
L
MA
B
AT C
Revision: October 20052005 QX56
BREAK-IN OPERATION
When replacing compressor clutch assembly, always conduct the break-in operation. This is done by engag-
ing and disengaging the clutch about 30 times. Break-in operation raises the level of transmitted torque.
Removal and Installation for Low-pressure Flexible HoseEJS003YV
REMOVAL
1. Remove the engine room cover using power tools.
2. Remove the engine air cleaner and air ducts. Refer to EM-14, "
AIR CLEANER AND AIR DUCT"
3. Remove the cowl top extension. Refer to EI-18, "COWL TOP" .
4. Discharge the refrigerant. Refer to ATC-175, "
HFC-134a (R-134a) Service Procedure" .
CAUTION:
Cap or wrap the joint of the pipe with suitable material such as vinyl tape to avoid the entry of air.
5. Remove the low-pressure flexible hose.
INSTALLATION
Installation is in the reverse order of removal.
Refer to ATC-177, "
Components" .
CAUTION:
Replace the O-ring of the low-pressure flexible hose with a new one, then apply compressor oil to
it when installing it.
After charging refrigerant, check for leaks.
Removal and Installation for High-pressure Flexible HoseEJS003YW
REMOVAL
1. Remove the engine under cover.
2. Remove the engine air cleaner and air ducts. Refer to EM-14, "
AIR CLEANER AND AIR DUCT" .
3. Discharge the refrigerant. Refer to ATC-175, "
HFC-134a (R-134a) Service Procedure" .
4. Remove the high-pressure flexible hose.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such as vinyl tape to avoid the entry of air.
INSTALLATION
Installation is in the reverse order of removal.
Refer to ATC-177, "
Components" .
CAUTION:
Replace the O-ring of the high-pressure flexible hose with a new one, then apply compressor oil to
it when installing it.
After charging refrigerant, check for leaks.
Removal and Installation for High-pressure PipeEJS003YX
REMOVAL
1. Remove the cowl top extension. Refer to EI-18, "COWL TOP" .
2. Disconnect the battery negative cable.
3. Reposition the IPDM E/R aside.
4. Remove the front right wheel and tire assembly. Refer to WT-7, "
Rotation" .
5. Position aside the front floor insulator.
6. Discharge the refrigerant. Refer to ATC-175, "
HFC-134a (R-134a) Service Procedure" .
7. Remove the low pressure pipe. Refer to ATC-184, "
Removal and Installation for Low-pressure Pipe" .
8. Remove the high-pressure pipe.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such as vinyl tape to avoid the entry of air.
INSTALLATION
Installation is in the reverse order of removal.
Refer to ATC-177, "
Components" .
ATC-184
REFRIGERANT LINES
Revision: October 20052005 QX56
CAUTION:
Replace the O-ring of the high-pressure pipe with a new one, then apply compressor oil to it when
installing it.
After charging refrigerant, check for leaks.
Removal and Installation for Low-pressure PipeEJS003YY
REMOVAL
1. Discharge the refrigerant. Refer to ATC-175, "HFC-134a (R-134a) Service Procedure" .
2. Remove the cowl top and the cowl top extension. Refer to EI-18, "
COWL TOP" .
3. Remove the low-pressure pipe.
CAUTION:
Cap or wrap the joint of the pipes with suitable material such as vinyl tape to avoid the entry of air.
INSTALLATION
Installation is in the reverse order of removal.
Refer to ATC-177, "
Components" .
CAUTION:
Replace the O-ring of the high/low-pressure pipe with a new one, then apply compressor oil to it
when installing it.
After charging refrigerant, check for leaks.
Removal and Installation for Underfloor Rear A/C PipesEJS00537
REMOVAL
1. Drain the coolant from the engine cooling system. Refer to CO-10, "DRAINING ENGINE COOLANT" .
2. Diconnect the negative battery terminal.
3. Discharge the refrigerant from the A/C system. Refer to ATC-175, "
HFC-134a (R-134a) Service Proce-
dure" .
4. Disconnect the chassis harness connector.
5. Set four suitable jacks at the body mounting points to support the vehicle body when it is seperated from
the frame.
6. Remove the RH body mount bolts. Refer to BL-159, "
Body Mounting"
7. Use the vehicle hoist to lower the frame from the body until there is sufficient clearance for the underfloor
rear high- and low-pressure A/C and heater core pipes from the body.
8. Remove the underfloor rear high- and low-pressure A/C and heater core pipes .
INSTALLATION
Installation is in the reverse order of removal.
Refer to ATC-177, "
Components" .
CAUTION:
Replace the O-rings of the high-pressure pipe and the high-pressure flexible hose with new ones,
then apply compressor oil to them after installing them.
After charging refrigerant, check for leaks.
Removal and Installation for Rear A/C PipesEJS00538
REMOVAL
1. Discharge the refrigerant from the A/C system. Refer to ATC-175, "HFC-134a (R-134a) Service Proce-
dure"
2. Remove the upper and lower luggage RH side finisher lower. Refer to EI-35, "BODY SIDE TRIM"
3. Disconnect the rear A/C pipes.
INSTALLATION
Installation is in the reverse order of removal.
Refer to ATC-177, "
Components" .
CAUTION:
Replace the O-rings of the high-pressure pipe and the high-pressure flexible hose with new ones,
then apply compressor oil to them after installing them.
After charging refrigerant, check for leaks.
AUDIO
AV-19
C
D
E
F
G
H
I
J
L
MA
B
AV
Revision: October 20052005 QX56
Terminals and Reference Value for Audio UnitEKS00BIB
Te r m i n a l
(Wire color)
ItemSignal
input/
outputCondition
Reference value
(Approx.)Example of symptom
+–Ignition
switchOperation
2 (W) 1 (B)Audio sound
signal front
LHOutput ONReceive audio
signalNo sound from front
door speaker LH or
tweeter LH.
4 (Y) 3 (BR)Audio sound
signal front
RHOutput ONReceive audio
signalNo sound from front
door speaker RH or
tweeter RH.
5 (G/W) GroundAntenna
signalOutput ON – More than 10V Poor radio reception.
6 (Y) GroundBattery
powerInput – – Battery voltageSystem does not
work properly.
7 (BR) GroundIllumination
control sig-
nalInput ONIllumination con-
trol switch is
operated by light-
ing switch in 1st
position.Changes between 0 and 12VAudio unit illumina-
tion cannot be con-
trolled.
8 (R/L) GroundIllumination
signalInput OFFLighting switch is
in 1st position.Battery voltageAudio unit illumina-
tion does not come
on when lighting
switch is in 1st posi-
tion. Lighting switch is
OFF.3V or less
9–Shield –– – 0VInterference and dis-
tortion heard from
speakers.
10 (V) Ground ACC signal Input ON – Battery voltageSystem does not
work properly.
12 (G/W) GroundAmp. ON
signalOutput ON – More than 6.5VAmp. does not work
properly.
14 (BR) 13 (B/R)Audio sound
signal rear
LHOutput ONReceive audio
signalNo sound from rear
door speaker LH or
rear door tweeter LH.
16 (L) 15 (B/W)Audio sound
signal rear
RHOutput ONReceive audio
signalNo sound from rear
door speaker RH or
rear door tweeter
RH.
SKIA0177E
SKIA0177E
SKIA0177E
SKIA0177E