TROUBLE DIAGNOSIS FOR SYSTEM
TF-81
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Revision: October 20052005 QX56
Transfer Control DeviceEDS002IE
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Data are reference value.
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE
Data are reference value and are measured between each terminal and ground.
CAUTION:
When using a circuit tester to measure voltage for inspection, be sure not to extend forcibly any connector terminals.Monitored item [Unit] Content Condition Display value
SHIFT AC MON1 [ON/
OFF]Check signal for transfer
control unit signal output
Vehicle stopped
Engine running
A/T selector lever “N”
position
Brake pedal depressed4WD shift switch: 4H to
4LO (“Wait” function is
operating.)ON
Except the above OFF
SHIFT AC MON2 [ON/
OFF]Check signal for transfer
control unit signal output
Vehicle stopped
Engine running
A/T selector lever “N”
position
Brake pedal depressed4WD shift switch: 4LO to
4H (“Wait” function is
operating.)ON
Except the above OFF
Te r m i n a lWire
colorItem Condition Data (Approx.)
16 Y/R Power supplyIgnition switch: ON Battery voltage
Ignition switch: OFF 0V
22 Y/R Power supplyIgnition switch: ON Battery voltage
Ignition switch: OFF 0V
30 SB Shut off relayIgnition switch: ON 0V
Ignition switch: OFF Battery voltage
33 R/LTransfer shift high relay moni-
tor
Vehicle stopped
Engine running
A/T selector
lever “N” position
Brake pedal
depressed4WD shift switch: 4H to 4LO (“Wait” func-
tion is operating.)Battery voltage
Except the above 0V
42 P/GTransfer shift low relay moni-
tor
Vehicle stopped
Engine running
A/T selector
lever “N” position
Brake pedal
depressed4WD shift switch: 4LO to 4H (“Wait” func-
tion is operating.)Battery voltage
Except the above 0V
TROUBLE DIAGNOSIS FOR SYSTEM
TF-85
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7. PERFORM SELF-DIAGNOSIS (WITH CONSULT-II)
With CONSULT-II
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “SELF-DIAG RESULTS” mode for “ALL MODE AWD/4WD” with CONSULT-II.
3. Touch “ERASE”.
4. Turn ignition switch “OFF” and wait at least 10 seconds.
5. Perform the self-diagnosis again.
Is the
“SHIFT ACT CIR [P1819]” displayed?
YES >> Replace transfer control unit. Refer to TF-132, "Removal and Installation" .
NO >> Inspection End.
8. PERFORM SELF-DIAGNOSIS (WITHOUT CONSULT-II)
Without CONSULT-II
1. Perform the self-diagnosis and then erase self-diagnostic results. Refer to TF-50, "
SELF-DIAGNOSTIC
PROCEDURE (WITHOUT CONSULT-II)" and TF-53, "ERASE SELF-DIAGNOSIS" .
2. Perform the self-diagnosis again.
Do the self-diagnostic results indicate transfer control device?
YES >> Replace transfer control unit. Refer to TF-132, "Removal and Installation" .
NO >> Inspection End.
Engine Speed Signal (ECM)EDS0 02 IF
DIAGNOSTIC PROCEDURE
1. CHECK DTC WITH ECM
Perform self-diagnosis with ECM. Refer to EC-130, "
SELF-DIAG RESULTS MODE" .
Is any malfunction detected by self-diagnosis?
YES >> Check the malfunctioning system.
NO >> GO TO 2.
2. CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to TF-36, "
Transfer Control Unit Input/Output Signal Ref-
erence Values" .
OK or NG
OK >> GO TO 3.
NG >> Check transfer control unit pin terminals for damage or loose connection with harness connector.
If any items are damaged, repair or replace damaged parts.
3. CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
OK or NG
OK >> Inspection End.
NG >> Perform self-diagnosis with ECM again. Refer to EC-130, "
SELF-DIAG RESULTS MODE" .
TF-86
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: October 20052005 QX56
Clutch Pressure SolenoidEDS002IG
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Data are reference value.
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE
Data are reference value and are measured between each terminal and ground.
CAUTION:
When using a circuit tester to measure voltage for inspection, be sure not to extend forcibly any connector terminals.Monitored item Content Condition Display value
DUTY SOLENOID [%]Condition of clutch pres-
sure solenoid
Vehicle stopped
Engine running
A/T selector lever “N”
position
Brake pedal depressed4WD shift switch: 2WD 4%
4WD shift switch: AUTO 96 - 4%
4WD shift switch: 4H or
4LO4%
Te r m i n a lWire
colorItem Condition Data (Approx.)
10 L/W Transfer dropping resistor
Vehicle stopped
Engine running
A/T selector
lever “N” position
Brake pedal
depressed4WD shift switch: AUTO 4 - 14V
4WD shift switch: 2WD, 4H or 4LO Less than 1V
19 LClutch pressure solenoid
valve
Vehicle stopped
Engine running
A/T selector
lever “N” position
Brake pedal
depressed4WD shift switch: AUTO 1.5 - 3V
4WD shift switch: 2WD, 4H or 4LO Less than 1V
TROUBLE DIAGNOSIS FOR SYSTEM
TF-87
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DIAGNOSTIC PROCEDURE
1. CHECK CLUTCH PRESSURE SIGNAL
With CONSULT-II
1. Start engine.
2. Select “DATA MONITOR” mode for “ALL MODE AWD/4WD” with CONSULT-II.
3. Read out the value of “DUTY SOLENOID”.
Without CONSULT-II
1. Start engine.
2. Check voltage between transfer control unit harness connector
terminal and ground.
OK or NG
OK >> GO TO 7.
NG >> GO TO 2.
Condition Display value
Vehicle stopped
Engine running
A/T selector lever “N” position
Brake pedal depressed4WD shift switch: 2WD 4%
4WD shift switch: AUTO 96 - 4%
4WD shift switch: 4H or
4LO4%
SDIA2718E
ConnectorTe r m i n a l
(Wire
color)ConditionVoltage
(Approx.)
E142 10 (L/W)
- Ground
Vehicle stopped
Engine running
A/T selector lever
“N” position
Brake pedal
depressed4WD shift switch:
AUTO4 - 14V
4WD shift switch:
2WD, 4H or 4LOLess
than 1V
19 (L) -
Ground
Vehicle stopped
Engine running
A/T selector lever
“N” position
Brake pedal
depressed4WD shift switch:
AUTO1.5 - 3V
4WD shift switch:
2WD, 4H or 4LOLess
than 1V
SDIA2719E
TROUBLE DIAGNOSIS FOR SYSTEM
TF-91
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Revision: October 20052005 QX56
2-4WD SolenoidEDS002IH
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Data are reference value.
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE
Data are reference value and are measured between each terminal and ground.
CAUTION:
When using a circuit tester to measure voltage for inspection, be sure not to extend forcibly any connector terminals.
DIAGNOSTIC PROCEDURE
1. CHECK 4WD SHIFT SWITCH SYSTEM
Perform self-diagnosis. Refer to TF-50, "
Self-diagnostic Procedure" .
Is the "4WD MOD SW [P1814]" (with CONSULT-II) or "Flickering pattern: 16 (without CONSULT-II) detected?
YES >> Perform trouble diagnosis for 4WD shift switch. Refer to TF-62, "4WD Shift Switch" .
NO >> GO TO 2.
Monitored item Content Condition Display value
2-4WD SOL [ON/OFF]Condition of 2-4WD shift
solenoid valve
Vehicle stopped
Engine running
A/T selector lever “N”
position
Brake pedal depressed4WD shift switch: 2WD OFF
4WD shift switch: AUTO
ON 4WD shift switch: 4H
4WD shift switch: 4LO
4WD shift switch: AUTO
(“Wait” function is operat-
ing.)OFF
4WD shift switch: 4H
(“Wait” function is operat-
ing.)OFF
2-4WD SOL MON [ON/
OFF]Check signal for transfer
control unit signal output
Vehicle stopped
Engine running
A/T selector lever “N”
position
Brake pedal depressed4WD shift switch: 2WD OFF
4WD shift switch: AUTO
ON 4WD shift switch: 4H
4WD shift switch: 4LO
4WD shift switch: AUTO
(“Wait” function is operat-
ing.)OFF
4WD shift switch: 4H
(“Wait” function is operat-
ing.)OFF
Te r m i n a lWire
colorItem Condition Data (Approx.)
1 GR 2-4WD shift solenoid valve
Vehicle stopped
Engine running
A/T selector
lever “N” position
Brake pedal
depressed4WD shift switch: 2WD 0V
4WD shift switch: AUTO, 4H or 4LO Battery voltage
TF-92
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: October 20052005 QX56
2. CHECK 2-4WD SHIFT SOLENOID SIGNAL
With CONSULT-II
1. Start engine.
2. Select “DATA MONITOR” mode for “ALL MODE AWD/4WD” with CONSULT-II.
3. Read out the value of “2-4WD SOL” and “2-4WD SOL MON”.
Without CONSULT-II
1. Start engine.
2. Check voltage between transfer control unit harness connector
terminal and ground.
OK or NG
OK >> GO TO 7.
NG >> GO TO 3.
Monitored
itemConditionDisplay
value
2-4WD SOL
Vehicle stopped
Engine running
A/T selector lever “N”
position
Brake pedal
depressed4WD shift switch: 2WD OFF
4WD shift switch: AUTO
ON 4WD shift switch: 4H
4WD shift switch: 4LO
4WD shift switch: AUTO
(“Wait” function is operat-
ing.)OFF
4WD shift switch: 4H (“Wait”
function is operating.)OFF
2-4WD SOL
MON
Vehicle stopped
Engine running
A/T selector lever “N”
position
Brake pedal
depressed4WD shift switch: 2WD OFF
4WD shift switch: AUTO
ON 4WD shift switch: 4H
4WD shift switch: 4LO
4WD shift switch: AUTO
(“Wait” function is operat-
ing.)OFF
4WD shift switch: 4H (“Wait”
function is operating.)OFF
SDIA2727E
ConnectorTe r m i n a l
(Wire
color)ConditionVoltage
(Approx.)
E142 1 (GR) -
Ground
Vehicle stopped
Engine running
A/T selector lever
“N” position
Brake pedal
depressed4WD shift switch:
2WD0V
4WD shift switch:
AUTO, 4H or 4LOBattery
voltageSDIA2728E
TROUBLE DIAGNOSIS FOR SYSTEM
TF-95
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Revision: October 20052005 QX56
Transfer MotorEDS0 02 II
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Data are reference value.
Monitored item Content Condition Display value
MOTOR RELAY [ON/
OFF]Condition of transfer motor
relay
Accelerator pedal
depressed
Vehicle stopped
Engine running
Brake pedal depressed4WD shift switch: 2WD OFF
4WD shift switch: AUTO
or 4LO (A/T selector lever
“P” or “N” position)OFF
("ON" for approx. 2
sec. after shifting to
“P” and “N”.)
4WD shift switch: AUTO
or 4LO (Except for A/T
selector lever “P” or “N”
position)ON
4WD shift switch: 4H (A/T
selector lever “P” posi-
tion)OFF
("ON" for approx. 2
sec. after shifting to
“P”.)
4WD shift switch: 4H
(Except for A/T selector
lever “P” position)ON
MOTOR RELAY MON
[ON/OFF]Check signal for transfer
control unit signal output
Accelerator pedal
depressed
Vehicle stopped
Engine running
Brake pedal depressed4WD shift switch: 2WD OFF
4WD shift switch: AUTO
or 4LO (A/T selector lever
“P” or “N” position)OFF
("ON" for approx. 2
sec. after shifting to
“P” and “N”.)
4WD shift switch: AUTO
or 4LO (Except for A/T
selector lever “P” or “N”
position)ON
4WD shift switch: 4H (A/T
selector lever “P” posi-
tion)OFF
("ON" for approx. 2
sec. after shifting to
“P”.)
4WD shift switch: 4H
(Except for A/T selector
lever “P” position)ON
TROUBLE DIAGNOSIS FOR SYSTEM
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Revision: October 20052005 QX56
DIAGNOSTIC PROCEDURE
1. CHECK TRANSFER MOTOR RELAY SIGNAL
With CONSULT-II
1. Start engine.
2. Select “DATA MONITOR” mode for “ALL MODE AWD/4WD” with CONSULT-II.
3. Read out the value of “MOTOR RELAY” and “MOTOR RELAY
MON”.
Without CONSULT-II
1. Start engine.
Monitored
itemConditionDisplay value
(Approx.)
MOTOR
RELAY
Accelerator
pedal depressed
Vehicle stopped
Engine running
Brake pedal
depressed4WD shift switch: 2WD OFF
4WD shift switch: AUTO or
4LO (A/T selector lever “P” or
“N” position)OFF
("ON" for
approx. 2 sec.
after shifting to
“P” and “N”.)
4WD shift switch: AUTO or
4LO (Except for A/T selector
lever “P” or “N” position)ON
4WD shift switch: 4H (A/T
selector lever “P” position)OFF
("ON" for
approx. 2 sec.
after shifting to
“P”.)
4WD shift switch: 4H (Except
for A/T selector lever “P” posi-
tion)ON
MOTOR
RELAY
MON
Accelerator
pedal depressed
Vehicle stopped
Engine running
Brake pedal
depressed4WD shift switch: 2WD OFF
4WD shift switch: AUTO or
4LO (A/T selector lever “P” or
“N” position)OFF
("ON" for
approx. 2 sec.
after shifting to
“P” and “N”.)
4WD shift switch: AUTO or
4LO (Except for A/T selector
lever “P” or “N” position)ON
4WD shift switch: 4H (A/T
selector lever “P” position)OFF
("ON" for
approx. 2 sec.
after shifting to
“P”.)
4WD shift switch: 4H (Except
for A/T selector lever “P” posi-
tion)ON
SDIA2734E