TRANSFER ASSEMBLY
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24. Install the companion flange self-lock nut. Tighten to the speci-
fied torque, using Tool. Refer to TF-144, "
COMPONENTS" .
CAUTION:
Do not reuse self-lock nut.
25. Remove all the sealant from the check plug, switch mounting
and front case.
CAUTION:
Remove old sealant adhering to mounting surfaces. Also
remove any moisture, oil, or foreign material adhering to
application and mounting surfaces.
26. Install the check ball and check spring to the front case. Apply
silicone gasket, to the check plug and wait detection switch and
install them to the front case. Tighten to the specified torque.
Refer to TF-144, "
COMPONENTS" .
Use Genuine Silicone RTV or equivalent. Refer to GI-45,
"Recommended Chemical Products and Sealants" .
NOTE:
Wait detection switch harness connector is black.
27. Install the oil seal in the front case, using Tool.
CAUTION:
Do not reuse oil seal.
Apply petroleum jelly to seal lip before installing.
28. Install the shift lever to the shift cross.
29. Install the lock pin and lock pin nut. Tighten to the specified
torque. Refer to TF-144, "
COMPONENTS" .
Rear Case
1. Apply petroleum jelly to the circumference of the rear oil seal.
Install the rear oil seal so that it is flush with the case tip face,
using Tool.
CAUTION:
Do not reuse oil seal.
Apply petroleum jelly to seal lip before installing.Tool number : KV40104000 ( — )
WDIA0219E
Tool number : ST22360002 (J-25679-01)
WDIA0158E
SDIA2182E
Tool number : ST30720000 (J-25405)
SDIA2204E
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FRONT WIPER AND WASHER SYSTEM
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FRONT WIPER AND WASHER SYSTEMPFP:28810
Components Parts and Harness Connector LocationEKS00BDS
System DescriptionEKS00BDT
Both front wiper relays are located in the IPDM E/R (intelligent power distribution module engine room).
The wiper switch (combination switch) is composed of a combination of 5 output terminals and 5 input ter-
minals. Terminal combination status is read by the BCM when the wiper switch is turned ON.
BCM controls front wiper LO, HI, and INT (intermittent) operation.
IPDM E/R (intelligent power distribution module engine room) operates the wiper motor according to CAN
communication signals from the BCM.
Power is supplied at all times
through 50A fusible link (letter f , located in the fuse and fusible link box)
to BCM terminal 70, and
through 30A fuse (No. 39, located in the IPDM E/R)
to front wiper relay (located in the IPDM E/R).
With the ignition switch in ON or START position, power is supplied
through 10A fuse (No. 9, located in the fuse block J/B)
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FRONT WIPER AND WASHER SYSTEM
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BCM calculates operation interval from wiper dial position and vehicle speed signal received through CAN
communications.
BCM sends front wiper request signal (INT) to IPDM E/R at calculated operation interval.
When the IPDM E/R receives a front wiper request signal (INT), it supplies ground to energize the front wiper
relay. It then sends an auto-stop signal to the BCM, and conducts intermittent front wiper motor operation.
AUTO STOP OPERATION
When the wiper arms are not located at the base of the windshield, and the wiper switch is turned OFF, the
wiper motor will continue to operate until the wiper arms reach the windshield base. When the wiper arms
reach the base of windshield, front wiper motor terminals 6 and 1 are connected.
Ground is supplied
to IPDM E/R terminal 43
through front wiper motor terminal 6
through front wiper motor terminal 1
through grounds E9, E15, and E24.
The IPDM E/R sends an auto stop operation signal to the BCM through CAN communication lines.
When the BCM receives an auto stop operation signal, the BCM sends wiper stop signal to the IPDM E/R over
CAN communication lines. The IPDM E/R then de-energizes the front wiper relay.
The wiper motor will then stop the wiper arms at the STOP position.
FRONT WASHER OPERATION
When the ignition switch is in the ON or START position, and the front and rear washer switches are OFF, the
front and rear washer motor is supplied power
through 10A fuse (No. 9, located in the fuse block J/B)
through combination switch (wiper switch) terminal 14
through combination switch (wiper switch) terminal 13
to front and rear washer motor terminal 1, and
through combination switch (wiper switch) terminal 11
to front and rear washer motor terminal 2.
When the front wiper switch is in the front washer position, the BCM detects a front washer signal request
through the combination switch (wiper switch) reading function.
Combination switch ground is supplied
to front and rear washer motor terminal 2
through combination switch (wiper switch) terminal 11
through combination switch (wiper switch) terminal 12
through grounds M57, M61 and M79.
With ground supplied, the front and rear washer motor is operated in the front direction.
When the BCM detects that front washer motor has operated for 0.4 seconds or longer, the BCM uses CAN
communication and sends a wiper request signal to the IPDM E/R for low speed operation of wipers.
When the BCM detects that the washer switch is OFF, low speed operation cycles approximately 3 times and
then stops.
MIST OPERATION
When the wiper switch is temporarily placed in the mist position, wiper low speed operation cycles once and
then stops. For additional information about wiper operation under this condition, refer to WW-5, "
LOW
SPEED WIPER OPERATION" .
If the switch is held in the mist position, low speed operation continues.
FAIL -S AFE F UN CTI ON
The BCM includes fail-safe function to prevent malfunction of electrical components controlled by CAN com-
munications if a malfunction in CAN communications occurs.
The BCM uses CAN communications to stop output of electrical components it controls.
Until the ignition switch is turned off, the front wiper system remains in same status as just before fail-safe con-
trol was initiated. (If wiper was in low speed operation just before fail-safe, it continues low speed operation
until ignition switch is turned OFF.)
When fail-safe status is initiated, the BCM remains in standby until normal signals are received.
When normal signals are received, fail-safe status is canceled.
FRONT WIPER AND WASHER SYSTEM
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All Signals, Main Signals, Selection From Menu
NOTE:
Perform monitoring of IPDM E/R data with the ignition switch ON. When the ignition switch is at ACC, the dis-
play may not be correct.
ACTIVE TEST
Operation Procedure
1. Touch "WIPER" on the "SELECT TEST ITEM" screen.
2. Touch "ACTIVE TEST" on the "SELECT DIAG MODE" screen.
3. Touch item(s) to be tested and check operation of the selected item(s).
4. During the operation check, touching "BACK" deactivates the operation.
Display Item List
Trouble DiagnosisEKS00BE3
FRONT WIPER DOES NOT OPERATE
CAUTION:
During IPDM E/R fail-safe control, front wipers may not operate. Refer to PG-17, "
CAN COMMUNICA-
TION LINE CONTROL" to make sure that it is not in fail-safe status.
Inspection Procedure
1. CHECK IPDM E/R TO FRONT WIPERS (1)
With CONSULT-II
1. Select "IPDM E/R" with CONSULT-II, and select "ACTIVE
TEST" on "SELECT DIAG MODE" screen.
2. Select "FRONT WIPER" on "SELECT TEST ITEM" screen.
Without CONSULT-II
1. Turn on front wipers using auto active test. Refer to PG-22,
"Auto Active Test" .
2. Confirm front wiper operation.
OK or NG
OK >> GO TO 4.
NG >> GO TO 2.
Item nameCONSULT-II
screen displayDisplay or unitMonitor item selection
Description
ALL
SIGNALSMAIN
SIGNALSSELECTION
FROM MENU
Front wiper
requestFR WIP REQ STOP/1LO/LO/HI x x x Signal status input from BCM.
Wiper auto stop WIP AUTO STOP ACT P/STOP P x x x Output status of IPDM E/R.
Wiper protection WIP PROT OFF/LS/HS/BLOCK x x x Control status of IPDM E/R.
Te s t i t e mCONSULT-II
screen displayDescription
Front wiper (HI, LO) output FRONT WIPER With a certain operation (OFF, HI, LO) front wiper relays can be operated.
SKIA3486E
FRONT WIPER AND WASHER SYSTEM
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FRONT WIPER INTERMITTENT OPERATION SWITCH POSITION CANNOT BE ADJUSTED
Inspection Procedure
1. COMBINATION SWITCH TO BCM INSPECTION
Select "BCM" on CONSULT-II. With "WIPER" data monitor, check
that "INT VOLUME" changes in order from 1 to 7 according to opera-
tion of the intermittent switch dial position.
OK or NG
OK >> Replace BCM. Refer to BCS-20, "Removal and Installa-
tion of BCM" .
NG >> Replace wiper switch. Refer to WW-33, "
Removal and
Installation of Wiper and Washer Switch" .
WIPERS DO NOT WIPE WHEN FRONT WASHER OPERATES
Inspection Procedure
1. COMBINATION SWITCH TO BCM INSPECTION
Select "BCM" on CONSULT-II. With "WIPER" data monitor, check
that "FR WASHER SW" turns ON-OFF according to operation of
front washer switch.
OK or NG
OK >> Replace BCM. Refer to BCS-20, "Removal and Installa-
tion of BCM" .
NG >> Replace wiper switch. Refer to WW-33, "
Removal and
Installation of Wiper and Washer Switch" .
FRONT WIPERS OPERATE FOR 10 SECONDS, STOP FOR 20 SECONDS, AND AFTER
REPEATING THIS OPERATION FIVE TIMES, THEY BECOME INOPERATIVE
CAUTION:
When auto stop signal has not varied for 10 seconds or longer while IPDM E/R is operating front
wipers, IPDM E/R considers front wipers locked and stops wiper output, which causes this symp-
tom.
This status can be checked by using IPDM E/R "DATA MONITOR". Under this condition, "WIP
PROT" reads "BLOCK".
Inspection Procedure
1. IPDM E/R TO FRONT WIPER MOTOR (1) INSPECTION
With CONSULT-II
Select "IPDM E/R" with CONSULT-II. With data monitor, confirm that
"WIP AUTO STOP" changes from "ACT P" to "STOP P" according to
wiper operation.
Without CONSULT-II
GO TO 2.
OK or NG
OK >> Replace IPDM E/R. Refer to PG-28, "Removal and
Installation of IPDM E/R" .
NG >> GO TO 2.
WKIA1018E
WKIA1018E
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REAR WIPER AND WASHER SYSTEM
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REAR WIPER AND WASHER SYSTEMPFP:28710
Components Parts and Harness Connector LocationEKS00BEB
System DescriptionEKS00BEC
The wiper switch (combination switch) is composed of a combination of 5 output terminals and 5 input ter-
minals. Terminal combination status is read by the BCM (body control module) when switch is turned ON.
The BCM controls rear wiper ON and INT (intermittent) operation.
Power is supplied at all times
through 50A fusible link (letter f , located in fusible link box)
to BCM terminal 70.
With the ignition switch in ON or START position, power is supplied
through 10A fuse [No. 9, located in fuse block (J/B)]
to combination switch terminal 14, and
through 10A fuse (No. 59, located in the fuse and relay box)
to BCM terminal 38.
Ground is supplied
to BCM terminal 67 and
to combination switch terminal 12
through grounds M57, M61 and M79.
WKIA3462E
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REAR WIPER AND WASHER SYSTEM
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REAR WIPER OPERATION
When the ignition switch is in the ON or START position, and the rear wiper switch is in the ON position, the
BCM detects a rear wiper ON request through the combination switch (wiper switch) reading function.
The BCM will first check the status of the glass hatch ajar switch before supplying power to the rear wiper
motor. If the glass hatch ajar switch is closed (ground) the BCM will not turn on the rear wiper motor. If the
glass hatch ajar switch is open (not grounded) the BCM will control the rear wiper motor as follows.
The BCM controls rear wiper motor operation by switching direction of current flow between the two rear wiper
motor output circuits.
Power is supplied to output circuit 1 for forward operation (counterclockwise sweep),
through BCM terminal 55
to rear wiper motor terminal 4.
Ground is supplied
to rear wiper motor terminal 6
through BCM terminal 54
through BCM terminal 67
through grounds M57, M61 and M79.
With output circuit 1 power and ground supplied, the rear wiper motor operates in a counterclockwise sweep
direction until auto stop switch 1 closes (full sweep position). Auto stop switch 1 supplies ground
to BCM terminal 44
through rear wiper motor terminal 2
through rear wiper motor terminal 5
through grounds B117 and B132.
When the BCM receives this ground signal it turns off output circuit 1 and turns on output circuit 2.
Power is supplied to output circuit 2 for reverse operation (clockwise sweep),
through BCM terminal 54
to rear wiper motor terminal 6.
Ground is supplied
to rear wiper motor terminal 4
through BCM terminal 55
through BCM terminal 67
through grounds M57, M61 and M79.
With output circuit 2 power and ground supplied the rear wiper motor operates in a clockwise sweep direction
until auto stop switch 2 closes (full sweep position). Auto stop switch 2 supplies ground
to BCM terminal 26
through rear wiper motor terminal 1
through rear wiper motor terminal 3
through grounds B117 and B132.
When the BCM receives this ground signal it turns off output circuit 2 and turns on output circuit 1. This pro-
cess repeats until the rear wiper switch or ignition switch is turned off.
If the ignition switch is turned to OFF during operation, the rear wiper motor will immediately stop. If the igni-
tion switch is turned ON after this condition, and the BCM does not receive a rear wiper switch ON or INT sig-
nal, the BCM will operate the rear wiper to the auto stop position.
If the BCM does not receive a change in status in either auto stop switch 1 or auto stop switch 2 within a 5 sec-
ond period of output circuit 1 or output circuit 2 operation, the BCM will turn off output circuit 1 and output cir-
cuit 2.
If the BCM detects the rear door glass ajar signal during rear wiper motor operation, the BCM will operate the
rear wiper motor to the auto stop position. Once the rear door glass ajar signal returns to open (not grounded)
for 5 or more seconds, the BCM will resume rear wiper motor operation.
INTERMITTENT OPERATION
The rear wiper motor operates the wiper arm at low speed approximately every 7 seconds.
When the wiper switch is in the rear wiper INT position, the BCM detects a rear wiper INT request through the
combination switch (wiper switch) reading function.
REAR WIPER AND WASHER SYSTEM
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The BCM controls rear wiper motor operation by switching direction of current flow between the two rear wiper
motor output circuits.
Power is supplied to output circuit 1 for forward operation (counterclockwise sweep),
through BCM terminal 55
to rear wiper motor terminal 4.
Ground is supplied
to rear wiper motor terminal 6
through BCM terminal 54
through BCM terminal 67
through grounds M57, M61 and M79.
With output circuit 1 power and ground supplied, the rear wiper motor operates in a counterclockwise sweep
direction until auto stop switch 1 closes (full sweep position). Auto stop switch 1 supplies ground
to BCM terminal 44
through rear wiper motor terminal 2
through rear wiper motor terminal 5
through grounds B117 and B132.
When the BCM receives this ground signal it turns off output circuit 1 and turns on output circuit 2.
Power is supplied to output circuit 2 for reverse operation (clockwise sweep),
through BCM terminal 54
to rear wiper motor terminal 6.
Ground is supplied
to rear wiper motor terminal 4
through BCM terminal 55
through BCM terminal 67
through grounds M57, M61 and M79.
With output circuit 2 power and ground supplied the rear wiper motor operates in a clockwise sweep direction
until auto stop switch 2 closes (full sweep position). Auto stop switch 2 supplies ground
to BCM terminal 26
through rear wiper motor terminal 1
through rear wiper motor terminal 3
through grounds B117 and B132.
When the BCM receives this ground signal it turns off output circuit 2 and starts the timing function of 7 sec-
onds. After approximately 7 seconds the BCM turns on output circuit 1. This process repeats until the rear
wiper switch or ignition switch is turned off.
AUTO STOP OPERATION
When the rear wiper switch is turned off, the BCM will continue the cycle of output circuit 1 or output circuit 2
until auto stop switch 1 and auto stop switch 2 are both in the closed position. When the BCM receives ground
signals from auto stop switch 1 and auto stop switch 2 simultaneously, output circuit 1 and output circuit 2 are
both turned off.
REAR WASHER OPERATION
When the ignition switch is in the ON or START position, and the front and rear washer switches are OFF, the
front and rear washer motor is supplied power
through 10A fuse (No. 9, located in the fuse block J/B)
through combination switch (wiper switch) terminal 14
through combination switch (wiper switch) terminal 11
to front and rear washer motor terminal 2, and
through combination switch (wiper switch) terminal 13
to front and rear washer motor terminal 1.
When the rear wiper switch is in rear washer position, the BCM detects a rear washer signal by BCM wiper
switch reading function. Combination switch ground is supplied
to front and rear washer motor terminal 1