2005 INFINITI QX4 drain bolt

PRECAUTIONS
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Revision: October 20052005 QX56
PRECAUTIONSPFP:00001
Precautions for Drain Engine CoolantEBS00LLK
Drain engine coolant when engine is cooled.
Precautions for Disconnecting Fuel PipingEBS00LLL

Before starting work, make sure no fire or spark producing items are in the work area.

Release fuel pressure before disconnecting and disassembly.

After disconnecting pipes, plug openings to stop fuel leakage.
Precautions for Removal and DisassemblyEBS00LLM

When instructed to use special service tools, use the specified tools. Always be careful to work safely,
avoid forceful or uninstructed operations.

Exercise maximum care to avoid damage to mating or sliding surfaces.

Cover openings of engine system with tape or the equivalent, if necessary, to seal out foreign materials.

Mark and arrange disassembly parts in an organized way for easy troubleshooting and assembly.

When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally
opposite, and so on. If the order of loosening is specified, do exactly as specified. Power tools may be
used where noted in the step.
Precautions for Inspection, Repair and ReplacementEBS00LLN
Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.
Precautions for Assembly and InstallationEBS00LLO

Use torque wrench to tighten bolts or nuts to specification.

When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the
ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is speci-
fied, do exactly as specified.

Replace with new gasket, packing, oil seal or O-ring.

Thoroughly wash, clean, and air-blow each part. Carefully check engine oil or engine coolant passages for
any restriction and blockage.

Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust.
Before assembly, oil sliding surfaces well.

Release air within route when refilling after draining engine coolant.

Before starting engine, apply fuel pressure to fuel lines with turning ignition switch ON (with engine
stopped). Then make sure that there are no leaks at fuel line connections.

After repairing, start engine and increase engine speed to check engine coolant, fuel, oil, and exhaust
systems for leakage.
Parts Requiring Angular TighteningEBS00LLP

For final tightening of the following engine parts use Tool:
–Cylinder head bolts
–Main bearing cap bolts
–Connecting rod cap bolts
–Crankshaft pulley bolt (No angle wrench is required as the bolt flange is provided with notches for angle
tightening)

Do not use a torque value for final tightening.

The torque value for these parts are for a preliminary step.

Ensure thread and seat surfaces are clean and lightly coated with engine oil. Tool number : KV10112100 (BT-8653-A)

EM-22Revision: October 2005
OIL PAN AND OIL STRAINER
2005 QX56
OIL PAN AND OIL STRAINERP F P : 1111 0
Removal and InstallationEBS00LM3
REMOVAL
WAR NIN G:
To avoid the danger of being scalded, never drain the engine oil when the engine is hot.
1. Remove the engine. Refer to EM-69, "
REMOVAL" .
2. Remove the oil pan (lower).
a. Remove the oil pan (lower) bolts in reverse order shown using
power tool.
1. Oil pan (upper) 2. O-ring 3. O-ring
4. O-ring 5. O-ring (with collar) 6. Oil level gauge guide
7. Oil level gauge 8. O-ring 9. Connector bolt
10. Oil filter 11. Oil cooler 12. Relief valve
13. Oil pressure switch 14. Gasket 15. Drain plug
16. Oil pan (lower) 17. Oil strainer
KBIA2465E
KBIA2466E

OIL PAN AND OIL STRAINER
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Revision: October 20052005 QX56
b. Tighten the oil pan (lower) bolts in numerical order as shown.
4. Install the oil pan drain plug.
5. Installation of the remaining components is in the reverse order of removal.

Do not fill the engine oil for at least 30 minutes after oil pan is installed.
INSPECTION AFTER INSTALLATION
1. Check engine oil level and add engine oil if necessary. Refer to LU-7, "OIL LEVEL" .
2. Start the engine, and check for leaks of engine oil.
3. Stop engine and wait for 10 minutes.
4. Check engine oil level again.
PBIC2595E

ENGINE ASSEMBLY
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Revision: October 20052005 QX56
ENGINE ASSEMBLYPFP:10001
Removal and InstallationEBS00LMI
WA RN ING:

Situate vehicle on a flat and solid surface.

Place chocks at front and back of rear wheels.

For engines not equipped with engine slingers, attach proper slingers and bolts described in
PA R T S C ATA L O G.
CAUTION:

Always be careful to work safely, avoid forceful or uninstructed operations.

Do not start working until exhaust system and engine coolant are cooled sufficiently.

If items or work required are not covered by the engine section, refer to the applicable sections.

Always use the support point specified for lifting.

Use either 2-point lift type or separate type lift. If board-on type is used for unavoidable reasons,
support at the rear axle jacking point with transmission jack or similar tool before starting work, in
preparation for the backward shift of center of gravity.

For supporting points for lifting and jacking point at rear axle, refer to GI-40, "Garage Jack and
Safety Stand" .
REMOVAL
Preparation
1. Drain the engine coolant. Refer to MA-13, "DRAINING ENGINE COOLANT" .
2. Partially drain the A/T fluid. Refer to MA-24, "
Changing A/T Fluid" .
3. Release the fuel pressure. Refer to EC-93, "
FUEL PRESSURE RELEASE" .
4. Remove the engine hood. Refer to BL-13, "
Removal and Installation of Hood Assembly" .
1. Rear engine mounting insulator 4x4 2. Rear engine mounting insulator 4x2 3. LH engine mounting bracket
4. LH heat shield plate 5. LH engine mounting insulator 6. RH engine mounting bracket
7. RH heat shield plate 8. RH engine mounting insulator
LBIA0397E

EM-74Revision: October 2005
CYLINDER BLOCK
2005 QX56
* Refer to GI-45, "Recommended Chemical Products and Sealants" .
DISASSEMBLY
NOTE:
Explained here is how to disassemble with engine stand supporting transmission surface. When using differ-
ent type of engine stand, note steps may be different.
1. Remove engine assembly and mount to engine stand. Refer to EM-69, "
REMOVAL" .
CAUTION:
Before removing the hanging chains, make sure engine stand is stable and there is no risk of over-
turning.
2. Drain engine oil. Refer to LU-8, "
Changing Engine Oil" .
3. Drain engine coolant by removing the cylinder block drain plugs
“A”, “B”, “C” and “D” as shown.
4. Remove the following components and associated parts (The parts referred to in step 1 are not included
here.)

Oil pan and oil strainer. Refer to EM-22, "REMOVAL" .

Crankshaft pulley, front cover and timing chain. Refer to EM-36, "REMOVAL" .

Camshaft. Refer to EM-43, "REMOVAL" .

Cylinder head. Refer to EM-59, "REMOVAL" .
5. Remove knock sensor.
CAUTION:
Carefully handle sensor, avoiding shocks.
6. Check connecting rod side clearance. Refer to EM-89, "
CONNECTING ROD SIDE CLEARANCE" .
7. Remove piston and connecting rod assembly as follows.
a. Position the crankshaft pin corresponding to the connecting rod to be removed onto bottom dead center.
b. Remove connecting rod cap.
1. Knock sensor sub-harness 2. Knock sensor 3. Cylinder block
4. Main bearing 5. Top ring 6. Second ring
7. Oil ring 8. Crankshaft key 9. Piston
10. Connecting rod 11. Snap ring 12. Piston pin
13. Connecting rod bearing 14. Connecting rod bearing cap 15. Main bearing cap
16. Thrust bearing 17. Main bearing 18. Crankshaft
19. Pilot converter 20. Thrust bearing 21. Side bolt
22. Drive plate 23. Reinforcement plate 24. Rear oil seal retainer
25. Rear oil seal 26. Transmission 27. O-ring
28. Crankshaft position sensor (POS) 29. Gasket 30. Cylinder block heater
31. Connector cap
WBIA0419E

FFD-10
REAR COVER GASKET
Revision: October 20052005 QX56
REAR COVER GASKETPFP:38320
Removal and InstallationEDS003PJ
REMOVAL
1. Remove front final drive. Refer to FFD-11, "REMOVAL" .
2. Drain gear oil. Refer to MA-25, "
Changing Final Drive Oil" .
3. Remove rear cover.
INSTALLATION
1. Apply 3.2mm (0.126 in) bead of sealant to the rear cover.

Use Genuine Silicone RTV sealant or equivalent. Refer to. GI-
45, "Recommended Chemical Products and Sealants" .
2. Install rear cover and tighten rear cover bolts in the order as
shown FFD-13, "
COMPONENTS" .
3. Fill final drive with recommended gear oil. Refer to GI-45, "
Rec-
ommended Chemical Products and Sealants" .
4. Install front final drive. Refer to FFD-12, "
INSTALLATION" .
BDIA0004E
BDIA0005E

MA-24
CHASSIS AND BODY MAINTENANCE
Revision: October 20052005 QX56
Changing A/T FluidELS001C1
1. Run the engine to warm up the ATF.
2. Stop the engine.
3. Remove the bolt for the ATF level gauge.
4. Drain the ATF from the drain plug hole and refill the transmission
with new ATF. Always refill same volume with drained fluid and
use the dipstick to check the fluid level as shown. Add fluid as
necessary.

To flush out the old fluid from the coolers, pour new fluid into the charging pipe with the engine idling
and at the same time drain the old fluid from the auxiliary transmission oil cooler hose return line.

When the color of the fluid coming out of the auxiliary transmission oil cooler hose return line is about
the same as the color of the new fluid, flushing out the old fluid is complete. The amount of new trans-
mission fluid used for flushing should be 30% to 50% of the specified capacity.
CAUTION:

Use only Genuine NISSAN ATF Matic Fluid J. Do not mix with other fluid.

Using automatic transmission fluid other than Genuine NISSAN ATF Matic Fluid J will cause
deterioration in driveability and automatic transmission durability, and may damage the auto-
matic transmission, which is not covered by the warranty.

When filling the transmission with fluid, do not spill the ATF on any heat generating parts such
as the exhaust manifold.
5. Check the fluid level and condition. Refer to MA-22, "
Checking A/T Fluid" . If the fluid is still dirty, repeat
steps 2 through 5.
6. Install the ATF level gauge in the fluid charging pipe and install the level gauge bolt. Tighten the level
gauge bolt to specification.
Changing Transfer FluidELS001H0
DRAINING
1. Stop the engine.
2. Remove the drain plug and gasket to drain the transfer fluid as
shown.
3. Install the new gasket on the drain plug and install the drain plug
in the transfer. Tighten the drain plug to specification.
CAUTION:
Do not reuse the gasket.
WLIA0014E
Transmission fluid type and capacity : Refer to MA-11, "Fluids and Lubricants" .
Drain plug : Refer to AT-250, "
Components" .
Level gauge bolt : Refer to AT-250, "
Components" .
Drain plug : Refer to TF-144, "
COMPONENTS" .
SM A44 4B

PS-16
POWER STEERING GEAR AND LINKAGE
Revision: October 20052005 QX56
8. Remove oil piping (high pressure side and low pressure side)
from steering gear assembly, then drain fluid from piping.
9. Remove lower joint mounting bolt of lower shaft.
10. Remove mounting bolts and nuts of steering gear assembly
using power tool, and then remove steering gear assembly from
vehicle.
INSTALLATION
Installation is in the reverse order of removal.

After removing/installing or replacing steering components, check wheel alignment. Refer to FSU-6,
"Front Wheel Alignment" .

After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-62,
"Adjustment of Steering Angle Sensor Neutral Position" .

With steering wheel in straight ahead position, make sure slit of
lower joint fits with the projection on rear cover cap, while check-
ing that mark on steering gear assembly aligns with mark on
rear cover cap

After installation, bleed the air from the steering hydraulic system. Refer to PS-6, "Air Bleeding Hydraulic
System" .
LGIA0032E
LGIA0029E
LGIA0024E
SST 4 91 C