Page 2793 of 3419

PS-26
POWER STEERING OIL PUMP
Revision: October 20052005 QX56
POWER STEERING OIL PUMPPFP:49110
On-Vehicle Inspection and ServiceEGS000UJ
CHECKING RELIEF OIL PRESSURE
CAUTION:
Before starting work, confirm belt tension is proper.
1. Connect Tool between oil pump discharge connector and high
pressure hose and then bleed air from the hydraulic circuit.
2. Start engine. Allow engine to run until tank temperature reaches 50 – 80°C (122 – 176°F).
CAUTION:
Warm up engine with shut-off valve fully opened. If engine is started with shut-off valve closed,
fluid pressure in power steering pump increases to maximum. This will raise fluid temperature
excessively.
Be careful not to contact hose with belt when engine is started.
3. With engine at idle, close shut-off valve and read the relief oil pressure.
CAUTION:
Do not close shut-off valve of pressure gauge for more than 10 seconds.
4. After measurement, open shut-off valve slowly.
If relief oil pressure is outside the specification, disassemble and repair oil pump. Refer to PS-17, "Dis-
assembly and Assembly" .
5. After inspection, disconnect oil pressure gauge and oil pressure gauge adapter from hydraulic circuit, con-
nect oil pump discharge connector and high pressure hose. Add fluid and bleed air from hydraulic circuit
thoroughly. Refer to PS-6, "
Air Bleeding Hydraulic System" .
Removal and InstallationEGS000UK
REMOVAL
1. Drain power steering fluid from reservoir tank.
2. Remove engine room cover. Refer to EM-11, "
Removal and Installation" .
3. Remove air duct assembly. Refer to EM-14, "
Removal and Installation" .
4. Remove power steering reservoir tank.
5. Remove serpentine drive belt belt from auto tensioner and power steering pump. Refer to EM-12,
"Removal and Installation" .
6. Disconnect pressure sensor electrical connector.
7. Remove high pressure and low pressure piping from power steering oil pump. Refer to PS-31, "
HYDRAU-
LIC LINE" .
8. Remove mounting bolts, then remove power steering pump.
INSTALLATION
Installation is in the reverse order of removal. Refer to PS-31, "HYDRAULIC LINE" for tightening torque.
After installation, bleed air. Refer to PS-6, "Air Bleeding Hydraulic System" .
NOTE:
Belt tension is automatic and requires no adjustment.
Tool number:
Pressure gauge and shut-off valveKV48103500
(J26357 and J26357-10)
Oil pump sideConnector A and
O-ringKV48105300-4 and 5295262U10
(—)
Eye-bolt and O-ringKV48105300-3 and 5295262U00
(—)
High pressure
piping sideConnector B and
O-ringKV48105300-1 and 5295262U00
(—)
NutKV48105300-2
( — )
Relief oil pressure
: 9.0 – 9.8 mPa (91.77 – 99.93 kg/cm2 , 1305.34 – 1421.37 psi)
SGIA0570E
Page 2843 of 3419

RF-26
SUNROOF
Revision: October 20052005 QX56
SUNROOF UNIT
Removal
CAUTION:
Always work with a helper.
When taking sunroof unit out, use shop cloths to protect the seats and trim from damage.
After installing the sunroof unit and glass lid, be sure to check gap adjustment to ensure there is
no malfunction.
1. Remove headlining. Refer to EI-38, "
HEADLINING" .
2. Remove the sunroof glass lid. Refer to RF-26, "
GLASS LID" .
3. Remove overhead console bracket.
4. Disconnect the drain hoses.
5. Remove front sunroof bolts.
6. Remove rear sunroof bracket bolts.
7. Remove the side bolts and the sunroof unit.
Installation
1. Position the sunroof frame assembly and install the side bolts.
2. Install the rear brackets.
3. Install the front mounting bolts.
4. Connect drain hoses.
5. Install the overhead console bracket.
6. Install the sunroof glass lid. Refer to RF-26, "
GLASS LID" .
7. Install headlining. Refer to EI-38, "
HEADLINING" .
GLASS LID
Removal
1. Open sunshade.
2. Ensure glass lid is closed.
3. Remove side cover LH and RH.
4. Remove the screws securing glass lid to the sunroof frame
assembly.
5. Remove the glass lid assembly.
Installation
1. Position glass lid to sunroof assembly.
2. Install the glass lid assembly screws. (First tighten left front bolt, then tighten right rear bolt on glass lid to
prevent lid from moving while tightening other bolts.)
3. Adjust the sunroof glass. Refer to RF-23, "
Fitting Adjustment" .
4. Install side cover LH and RH.
WIND DEFLECTOR
Removal
1. Open the sunroof.
7. Front drain hoses 8. Sunroof motor assembly 9. Sunroof frame assembly
10. Overhead console bracket 11. Side cover LH 12. Side cover RH
WIIA0252E
Page 2845 of 3419
RF-28
SUNROOF
Revision: October 20052005 QX56
1. Move the sunroof motor assembly laterally little by little so that
the gear is completely engaged into the wire on the sunroof unit
and the mounting surface becomes parallel. Then secure the
motor with bolts.
2. Connect the wire harness connector to the sunroof motor
assembly.
3. Install the roof console assembly. Refer to EI-38, "
HEADLINING" .
4. Reset the sunroof motor memory. Refer to RF-11, "
MEMORY RESET PROCEDURE" .
DRAIN HOSES
LIIA0270E
1. Rear drain hoses 2. Front drain hoses
WIIA0853E
Page 3286 of 3419

TRANSFER ASSEMBLY
TF-143
C
E
F
G
H
I
J
K
L
MA
B
TF
Revision: October 20052005 QX56
TRANSFER ASSEMBLYPFP:33100
Removal and InstallationEDS0 02 H1
REMOVAL
1. Remove the drain plug and gasket. Drain the fluid. Refer to MA-24, "DRAINING" .
2. Remove the A/T undercover, using power tool.
3. Remove the center exhaust tube and main muffler. Refer to EX-3, "
Removal and Installation" .
4. Remove the front and rear propeller shafts. Refer to PR-4, "
Removal and Installation" (front), PR-8,
"Removal and Installation" (rear).
CAUTION:
Do not damage spline, sleeve yoke and rear oil seal when removing rear propeller shaft.
NOTE:
Insert a plug into the rear oil seal after removing the rear propeller shaft.
5. Remove the A/T nuts from the A/T crossmember.
6. Position two suitable jacks under the A/T and transfer assembly.
7. Remove the crossmember. Refer to AT-247, "
COMPONENTS" .
WAR NIN G:
Support A/T and transfer assembly using two suitable jacks while removing crossmember.
8. Disconnect the electrical connectors from the following:
ATP switch
Neutral 4LO switch
Wait detection switch
Transfer motor
Transfer control device
9. Disconnect the air breather hoses from the following:
Transfer control device
Transfer rear case
Transfer motor
10. Remove the transfer control device from the extension housing.
11. Remove the transfer to A/T and A/T to transfer bolts.
WAR NIN G:
Support transfer assembly with suitable jack while removing it.
12. Remove the transfer assembly.
INSTALLATION
Installation is in the reverse order of removal, paying attention to the following:
Tighten the bolts to specification.
Fill the transfer with new fluid. Refer to MA-25, "FILLING" .
Check the transfer fluid. Refer to MA-25, "FLUID LEAKAGE
AND FLUID LEVEL" .
Start the engine for one minute. Then stop the engine and
recheck the transfer fluid. Refer to MA-25, "
FLUID LEAKAGE
AND FLUID LEVEL" . Bolt length : 45 mm (1.77 in)
Transfer bolt torque : 36 N·m (3.7 kg-m, 26 ft-lb)SMT872C
Page 3321 of 3419

TF-178
TRANSFER ASSEMBLY
Revision: October 20052005 QX56
18. Apply liquid gasket to the entire center case mounting surface of
the front case assembly as shown.
Use Genuine Anaerobic Liquid Gasket or equivalent.
Refer to GI-45, "
Recommended Chemical Products and
Sealants" .
CAUTION:
Remove all foreign materials such as water, oil and grease
from center case and front case mating surfaces.
19. Install the center case assembly to the front case assembly.
CAUTION:
Do not damage mainshaft end.
20. Tap the center case lightly and press-fit the front drive shaft
bearing into the front case.
21. Tighten the front case bolts to the specified torque. Refer to TF-
144, "COMPONENTS" .
CAUTION:
Be sure to install air breather hose clamp, connector
bracket and harness clip.
22. Install the drain plug with a new gasket.
CAUTION:
Do not reuse gasket.
23. Align the matching mark on the front drive shaft with the mark on
the companion flange, then install the companion flange.
WDIA0157E
SDIA2138E
SDIA2100E
SDIA2779E