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ON-VEHICLE SERVICE AT-249
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Assemble it so that manual valve cutout is engaged with
manual plate projection.
8. Install bolts A, B and C in control valve with TCM.
9. Tighten bolt 1, 2 and 3 temporarily to prevent dislocation. After that tighten them in order (1 → 2 → 3), and then tighten other
bolts.
10. Connect A/T fluid temperature sensor 2 connector.
11. Securely fasten terminal cord assembly and A/T fluid tempera- ture sensor 2 harness with terminal clips.
SCIA5142E
Bolt symbol Length mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
SCIA5139E
: 7.9 N·m (0.81 kg-m, 70 in-lb)
SCIA5140E
SCIA5023E
SCIA5446E
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AT-250
ON-VEHICLE SERVICE
Revision: 2005 July 2005 FX
12. Connect revolution sensor connector.
13. Securely fasten revolution sensor harness with terminal clips.
14. Install magnets in oil pan.
15. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan. CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Completely remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.
b. Install oil pan (with oil pan gasket) to transmission case. CAUTION:
Install it so that drain plug comes to the position as
shown in the figure.
Be careful not to pinch harnesses.
Completely remove all moisture, oil and old gasket, etc.
from oil pan mounting surface.
SCIA5024E
SCIA3969E
SCIA5200E
SCIA2308E
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ON-VEHICLE SERVICE AT-253
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Installation
1. Install A/T fluid temperature sensor 2 to bracket.
2. Install A/T fluid temperature sensor 2 (with bracket) in control
valve with TCM.
3. Connect A/T fluid temperature sensor 2 connector.
4. Securely fasten A/T fluid temperature sensor 2 harness with ter- minal clip.
5. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan. CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Completely remove all moisture, oil and old gasket, etc. from oil pan mounting surface.
SCIA5264E
: 7.9 N·m (0.81 kg-m, 70 in-lb)
SCIA5302E
SCIA5023E
SCIA5146E
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ON-VEHICLE SERVICE AT-265
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13. Remove rear extension assembly from transmission case. (With
needle bearing.)
14. Disconnect revolution sensor connector. CAUTION:
Be careful not to damage connector
15. Straighten terminal clips to free revolution sensor harness.
16. Remove revolution sensor from transmission case.
CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc., to get on the sensor's
front edge magnetic area.
Do not place in an area affected by magnetism.
INSTALLATION
1. Install revolution sensor in transmission case.
CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc., to get on the sensor's
front edge magnetic area.
Do not place in an area affected by magnetism.
2. Connect revolution sensor connector.
3. Securely fasten revolution sensor harness with clips.
SCIA3431E
SCIA3969E
SCIA3997E
: 5.8 N·m (0.59 kg-m, 51 in-lb)
SCIA3997E
SCIA3969E
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TRANSMISSION ASSEMBLY AT-271
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10. Remove crankshaft position sensor (POS) from transmission
assembly.
CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc. to get on the sensor's front
edge magnetic area.
Do not place in an area affected by magnetism.
11. Remove starter motor. Refer to SC-18, "
VQ35DE ENGINE
MODELS (2WD)" .
12. Remove fluid cooler tube.
13. Remove rear plate cover. Refer to EM-30, "
Removal and Installation (2WD Model)" .
14. Remove rear cover plate. Refer to EM-30, "
Removal and Installation (2WD Model)" .
15. Turn crankshaft, and remove the four tightening bolts for drive plate and torque converter.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
16. Support transmission assembly with a transmission jack. CAUTION:
When setting the transmission jack, be careful not to allow
it to collide against the drain plug.
17. Remove rear engine mounting member with power tool.
18. Remove air breather hose. Refer to AT- 2 6 8 , "
Removal and
Installation" .
19. Disconnect A/T assembly connector.
20. Remove A/T fluid charging pipe from transmission assembly.
21. Plug up openings such as the fluid charging pipe hole, etc.
22. Remove bolts fixing transmission assembly to engine assembly with power tool.
23. Remove transmission assembly from vehicle with a transmis- sion jack.
Secure torque converter to prevent it from dropping.
Secure transmission assembly to a transmission jack.
INSPECTION
Installation and Inspection of Torque Converter
After inserting a torque converter to a transmission, be sure to
check distance “A” to ensure it is within the reference value limit.
SCIA2155E
SCIA2288E
SCIA0499E
Distance “A”: 25.0 mm (0.98 in) or more
SAT017B
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AT-276
TRANSMISSION ASSEMBLY
Revision: 2005 July 2005 FX
24. Remove transmission assembly with transfer from vehicle.
Secure torque converter to prevent it from dropping.
Secure transmission assembly to a jack.
25. Remove transfer from transmission assembly. Refer to TF-44,
"Removal and Installation" .
INSPECTION
Installation and Inspection of Torque Converter
After inserting a torque converter to a transmission, be sure to
check distance “A” to ensure it is within the reference value limit.
INSTALLATION
Install the removed parts in the reverse order of the removal, while paying attention to the following work.
When installing transmission assembly to the engine assembly, attach the fixing bolts in accordance with
the following standard.
For VQ35DE models
For VK45DE models
*: No.2 bolt also secures A/T fluid charging pipe.
SCIA2203E
Distance “A”
VQ35DE models: 25.0 mm (0.98 in) or more
VK45DE models: 22.0 mm (0.87 in) or more
SAT017B
Bolt No. 1 2 3 4
Number of bolts 1 5 2 1
Bolt length
“ ”mm (in) 55 (2.17) 65 (2.56) 35 (1.38) 40 (1.57)
Tightening torque
N·m (kg-m, ft-lb) 75
(7.7, 55) 47
(4.8, 35) 34
(3.5, 25)
SCIA4600E
Bolt No. 1 2* 3
Number of bolts 5 1 4
Bolt length
“ ”mm (in) 70 (2.76) 70 (2.76) 65 (2.56)
Tightening torque
N·m (kg-m, ft-lb) 11 3
(12, 83) 74.0
(7.5, 55)
SCIA4601E
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DISASSEMBLY AT-293
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14. Loosen lock nut and remove band servo anchor end pin from
transmission case.
15. Remove brake band from transmission case.
To prevent brake linings from cracking or peeling, do not
stretch the flexible band unnecessarily. When removing
the brake band, always secure it with a clip as shown in
the figure at right.
Leave the clip in position after removing the brake band.
Check brake band facing for damage, cracks, wear or
burns.
16. Remove mid carrier assembly and rear carrier assembly as a unit.
17. Remove mid carrier assembly from rear carrier assembly.
SCIA6512E
SCIA2580E
SAT655
SCIA5017E
SCIA5697E
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ASSEMBLY AT-331
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14. Install needle bearing to drum support edge surface.
CAUTION:
Apply petroleum jelly to needle bearing.
15. Install seal rings to drum support. CAUTION:
Do not reuse seal rings.
Apply petroleum jelly to seal rings.
16. Install spring retainer and return spring in transmission case.
17. Set the SST on spring retainer and install snap ring (fixing spring retainer) in transmission case while compressing return spring.
CAUTION:
Securely assemble them using a flat-bladed screwdriver so
that snap ring tension is slightly weak.
SCIA2796E
SCIA3333E
SCIA2324E
SCIA5877E
