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ON-VEHICLE SERVICE AT-261
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11. Install rear extension assembly to transmission case. (With nee-
dle bearing.)
CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the rear
extension assembly.
12. Tighten rear extension assembly mounting bolts to specified torque.
CAUTION:
Do not reuse self-sealing bolt.
13. Install rear engine mounting member. Refer to AT- 2 7 0 , "
Removal and Installation (2WD Models)" .
14. Install control rod. Refer to AT- 2 3 4 , "
Control Rod Removal and Installation" .
15. Install rear propeller shaft. Refer to PR-9, "
Removal and Installation" .
16. Install exhaust front tube and center muffler. Refer to EX-3, "
Removal and Installation" .
17. Install drain plug in oil pan. CAUTION:
Do not reuse drain plug gasket.
18. Pour ATF into transmission assembly. Refer to AT- 1 2 , "
Changing A/T Fluid" .
SCIA3431E
Rear extension assembly mounting bolt
: 52 N·m (5.3 Kg-m, 38 ft-lb)
Self-sealing bolt : 61 N·m (6.2 Kg-m, 45 ft-lb)
SCIA6941E
: 34 N·m (3.5 kg-m, 25 ft-lb)
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AT-262
ON-VEHICLE SERVICE
Revision: 2005 July 2005 FX
Rear Oil SealACS0081G
REMOVAL
1. Remove center muffler with power tool. Refer to EX-3, "Removal
and Installation" .
2. Remove rear propeller shaft. Refer to PR-9, "
Removal and
Installation" .
3. Remove transfer assembly from transmission assembly (AWD models). Refer to TF-44, "
Removal and Installation" .
4. Remove rear oil seal using a flat-bladed screwdriver.
CAUTION:
Be careful not to scratch rear extension assembly (2WD
models) or adapter case assembly (AWD models).
INSTALLATION
CAUTION:
After completing installation, check A/T fluid leakage and A/T fluid level. Refer to AT- 1 3 , "
Checking A/T
Fluid" .
1. As shown in the right figure, use the drift to drive rear oil seal into rear extension assembly (2WD models) or adapter case
assembly (AWD models) until it is flush.
CAUTION:
Apply ATF to rear oil seal.
Do not reuse rear oil seal.
2. Install transfer assembly to transmission assembly (AWD mod- els). Refer to TF-44, "
Removal and Installation" .
3. Install rear propeller shaft. Refer to PR-9, "
Removal and Installa-
tion" .
4. Install center muffler. Refer to EX-3, "
Removal and Installation" .
SCIA5410E
SCIA5411E
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AT-264
ON-VEHICLE SERVICE
Revision: 2005 July 2005 FX
7. Remove oil pan and oil pan gasket.
8. Check foreign materials in oil pan to help determine causes of
malfunction. If the ATF is very dark, smells burned, or contains
foreign particles, the frictional material (clutches, band) may
need replacement. A tacky film that will not wipe clean indicates
varnish build up. Varnish can cause valves, servo, and clutches
to stick and can inhibit pump pressure.
If frictional material is detected, perform A/T fluid cooler
cleaning. Refer to AT- 1 5 , "
A/T Fluid Cooler Cleaning" .
9. Support transmission assembly with a transmission jack. CAUTION:
When setting transmission jack, place wooden blocks to
prevent from damaging control valve with TCM and trans-
mission case.
10. Remove rear engine mounting member with power tool. Refer to AT- 2 7 0 , "
Removal and Installation (2WD
Models)" .
11. Remove tightening bolts for rear extension assembly and trans- mission case.
12. Tap rear extension assembly with soft hammer.
SCIA2308E
SCIA5199E
SCIA6941E
SCIA3432E
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ON-VEHICLE SERVICE AT-267
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c. Tighten oil pan mounting bolts to the specified torque in numeri-
cal order shown in the figure after temporarily tightening them.
CAUTION:
Do not reuse oil pan mounting bolts.
9. Install drain plug to oil pan. CAUTION:
Do not reuse drain plug gasket.
10. Install control rod. Refer to AT- 2 3 4 , "
Control Rod Removal and Installation" .
11. Install rear propeller shaft. Refer to PR-9, "
Removal and Installation" .
12. Install exhaust front tube and center muffler. Refer to EX-3, "
Removal and Installation" .
13. Install front cross bar. Refer to FSU-8, "
Components" .
14. Pour ATF into transmission assembly. Refer to AT- 1 2 , "
Changing A/T Fluid" .
15. Connect the battery cable to the negative terminal. : 7.9 N·m (0.81 kg-m, 70 in-lb)
: 34 N·m (3.5 kg-m, 25 ft-lb)
SCIA4113E
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AT-270
TRANSMISSION ASSEMBLY
Revision: 2005 July 2005 FX
TRANSMISSION ASSEMBLYPFP:31020
Removal and Installation (2WD Models)ACS002S1
COMPONENTS
REMOVAL
CAUTION:
When removing the transmission assembly from engine, first remove the crankshaft position sensor
(POS) from the transmission assembly.
Be careful not to damage sensor edge.
1. Disconnect the battery cable from the negative terminal.
2. Remove engine cover.
3. Remove A/T fluid level gauge.
4. Remove engine under cover with power tool.
5. Remove front cross bar. Refer to FSU-8, "
Components"
6. Remove exhaust front tube and center muffler with power tool. Refer to EX-3, "Removal and Installation" .
7. Remove three way catalyst. Refer to EM-26, "
Removal and Installation" .
8. Remove rear propeller shaft. Refer to PR-9, "
Removal and Installation" .
9. Remove control rod. Refer to AT- 2 3 4 , "
Control Rod Removal and Installation" .
1. A/T fluid charging pipe 2. O-ring 3. Engine mounting insulator (rear)
4. Rear engine mounting member 5. Copper washer 6. Fluid cooler tube
7. Bracket 8. Transmission assembly 9. A/T fluid level gauge
SCIA6379E
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TRANSMISSION ASSEMBLY AT-271
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10. Remove crankshaft position sensor (POS) from transmission
assembly.
CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc. to get on the sensor's front
edge magnetic area.
Do not place in an area affected by magnetism.
11. Remove starter motor. Refer to SC-18, "
VQ35DE ENGINE
MODELS (2WD)" .
12. Remove fluid cooler tube.
13. Remove rear plate cover. Refer to EM-30, "
Removal and Installation (2WD Model)" .
14. Remove rear cover plate. Refer to EM-30, "
Removal and Installation (2WD Model)" .
15. Turn crankshaft, and remove the four tightening bolts for drive plate and torque converter.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
16. Support transmission assembly with a transmission jack. CAUTION:
When setting the transmission jack, be careful not to allow
it to collide against the drain plug.
17. Remove rear engine mounting member with power tool.
18. Remove air breather hose. Refer to AT- 2 6 8 , "
Removal and
Installation" .
19. Disconnect A/T assembly connector.
20. Remove A/T fluid charging pipe from transmission assembly.
21. Plug up openings such as the fluid charging pipe hole, etc.
22. Remove bolts fixing transmission assembly to engine assembly with power tool.
23. Remove transmission assembly from vehicle with a transmis- sion jack.
Secure torque converter to prevent it from dropping.
Secure transmission assembly to a transmission jack.
INSPECTION
Installation and Inspection of Torque Converter
After inserting a torque converter to a transmission, be sure to
check distance “A” to ensure it is within the reference value limit.
SCIA2155E
SCIA2288E
SCIA0499E
Distance “A”: 25.0 mm (0.98 in) or more
SAT017B
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AT-272
TRANSMISSION ASSEMBLY
Revision: 2005 July 2005 FX
INSTALLATION
Install the removed parts in the reverse order of the removal, while paying attention to the following work.
When installing transmission assembly to the engine assembly,
attach the fixing bolts in accordance with the following standard.
Align the positions of tightening bolts for drive plate with those of
the torque converter, and temporarily tighten the bolts. Then,
tighten the bolts with the specified torque. Refer to AT- 2 7 0 ,
"COMPONENTS" .
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
When tightening the tightening bolts for the torque con-
verter after fixing the crankshaft pulley bolts, be sure to
confirm the tightening torque of the crankshaft pulley
mounting bolts.
After converter is installed to drive plate, rotate crankshaft
several turns and check to be sure that transmission rotates freely without binding.
Install crankshaft position sensor (POS). Refer to EM-30, "Removal and Installation (2WD Model)" .
After completing installation, check A/T fluid leakage, A/T fluid level, and the A/T positions of A/T. Refer to
AT- 1 2 , "
Changing A/T Fluid" , AT- 2 3 5 , "Adjustment of A/T Position" , AT- 2 3 5 , "Checking of A/T Position" .
Bolt No. 1 2 3 4
Number of bolts 1 5 2 2
Bolt length
“ ”mm (in) 55 (2.17) 65 (2.56) 65 (2.56) 35 (1.38)
Tightening torque
N·m (kg-m, ft-lb) 75
(7.7, 55) 55
(5.6, 41) 47
(4.8, 35)
SCIA3949E
SCIA2288E
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TRANSMISSION ASSEMBLY AT-273
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Removal and Installation (AWD Models) ACS0033A
COMPONENTS (FOR VQ35DE)
1. A/T fluid charging pipe 2. O-ring 3. Engine mounting insulator (rear)
4. Rear engine mounting member 5. Copper washer 6. Bracket
7. Fluid cooler tube 8. Bracket 9. Transmission assembly
10. A/T fluid level gauge
SCIA6425E