TROUBLE DIAGNOSIS BRC-43
[VDC/TCS/ABS]
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BRC
Revision: 2005 July 2005 FX
3. CHECK STEERING ANGLE SENSOR HARNESS
1. Check CAN communication circuit. Refer to BRC-53, "
Inspection 14: CAN Communication Circuit" .
2. Turn ignition switch OFF and disconnect steering angle sensor connector.
3. Check continuity between steering angle sensor harness con- nector M14 and ground.
4. Check voltage between steering angle sensor harness connec- tor M14 and ground.
OK or NG
OK >> GO TO 4.
NG >> If the open or short in harness, repair or replace harness.
4. CHECK STEERING WHEEL PLAY
Check steering wheel play. Refer to PS-10, "
CHECKING STEERING WHEEL PLAY" .
OK or NG
OK >> GO TO 5
NG >> Adjust steering wheel play.
SFIA1189E
Steering angle sensor
(Harness connector M14) Ground Continuity
2 (B) — Yes
SFIA1190E
Steering angle sensor
(Harness connector M14) Ground
Voltage (V)
(Approx.)
3 (G/R) — 12V
TROUBLE DIAGNOSIS BRC-45
[VDC/TCS/ABS]
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BRC
Revision: 2005 July 2005 FX
3. CHECK G SENSOR HARNESS
1. Turn ignition switch OFF and disconnect G sensor connector and ABS actuator and electric unit (control unit) connector.
2. Check continuity between ABS actuator and electric unit (control unit) harness connector E56 and G sensor harness connector
M79 (2WD model) or M71 (AWD model).
OK or NG
OK >> GO TO 4.
NG >> If the open or short in harness, repair or replace harness.
4. CHECK G SENSOR
1. Connect G sensor connector and ABS actuator and electric unit (control unit) connector.
2. Use CONSULT-II “DATA MONITOR” to check if G sensor are normal.
OK or NG
OK >> Perform ABS actuator and electric unit (control unit) self-diagnosis again.
NG >> Replace malfunctioning G sensor, and then perform self-diagnosis for ABS actuator and electric unit (control unit) again.
SFIA1192E
ABS actuator and electric unit
(control unit)
(Harness connector E56) G sensor (Harness con-
nector M79 or M71) Continuity
6 (Y) 3 (Y/B) Yes
24 (B) 5 (B/Y) Yes
25 (R/Y) 1 (R/Y) Yes
29 (R/G) 2 (R/G) Yes
Vehicle status Yaw rate sensor
(Data monitor stan- dard) Side G sensor
(Data monitor stan- dard) Decel G sensor
(Data monitor stan- dard) (AWD model)
When stopped –4 to +4 deg/s –1.1 to +1.1 m/s
2–0.11 to +0.11 G
Right turn Negative value Negative value – Left turn Positive value Positive value –
Speed up – – Negative value
Speed down – – Positive value
TROUBLE DIAGNOSIS BRC-49
[VDC/TCS/ABS]
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M A
B
BRC
Revision: 2005 July 2005 FX
3. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY CIRCUIT (1)
1. Disconnect ABS actuator and electric unit (control unit) connector.
2. Turn ignition switch OFF. Check voltage between ABS actuator and electric unit (control unit) harness connector E56 and
ground.
3. Turn ignition switch ON (but do not start engine). Check voltage between ABS actuator and electric unit (control unit) harness
connector E56 and ground.
OK or NG
OK >> GO TO 4.
NG >> GO TO 5.
4. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND CIRCUIT
Check ABS actuator and electric unit (control unit) ground circuit.
OK or NG
OK >> Perform ABS actuator and electric unit (control unit) self- diagnosis again.
NG >> Repair or replace harness or connectors.
5. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY CIRCUIT (2)
1. Check fuse 10A (terminal 4) and 30A (terminal 32).
2. Turn ignition switch OFF and check continuity between battery positive terminal and ABS actuator and electric unit (control unit)
harness connector E56.
OK or NG
OK >> Check for non-standard conditions in battery (terminal looseness, low voltage, etc.) and alternator.
NG >>
Replace fuse 10A or 30A.
Open or short in harness.
ABS actuator and electric
unit (control unit)
(Harness connector E56) Ground
Voltage (V)
(Approx.)
32 (R) — 12 V
ABS actuator and electric unit (control unit)
(Harness connector E56) Ground
Voltage (V)
(Approx.)
4 (G) — 12 V
SFIA1200E
ABS actuator and electric unit (control unit)
(Harness connector E56) Ground Continuity
16 (B) — Yes
SFIA1434E
ABS actuator and elec- tric unit (control unit)
(Harness connector E56) Battery positive
terminal Continuity
4 (G), 32 (R) — Yes
SFIA1435E
BRC-50
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
Inspection 10: Stop Lamp Switch CircuitAFS001T2
DTC C1116
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Check the self-diagnostic results.
Is the above displayed in the self-diagnosis display item?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK CONNECTOR
1. Disconnect stop lamp switch connector and ABS actuator and electric unit (control unit) connector E56 and check terminals for deformation, disconnection, looseness, and so on. If any malfunction is found,
repair or replace terminal.
2. Securely reconnect connectors.
3. Perform self-diagnosis again.
OK or NG
OK >> Connector terminal contact is loose, damaged, open or shorted.
NG >> GO TO 3.
3. CHECK STOP LAMP SWITCH CIRCUIT
1. Turn ignition switch OFF and disconnect stop lamp switch con- nector and ABS actuator and electric unit (control unit) connec-
tor.
2. Check continuity between stop lamp switch harness connector E210 and ABS actuator and electric unit (control unit) harness
connector E56.
OK or NG
OK >> Connect connectors and perform an ABS actuator and electric unit (control unit) self-diagnosis.
NG >> Open or short in harness between stop lamp switch and ABS actuator and electric unit (control unit). Repair or replace applied harness.
Self-diagnostic results
STOP LAMP SW
SFIA1436E
ABS actuator and electric unit
(control unit) (Harness connector E56) Stop lamp switch
(Harness connector E210) Continuity
41 (P) 2 (P) Yes
TROUBLE DIAGNOSIS BRC-51
[VDC/TCS/ABS]
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M A
B
BRC
Revision: 2005 July 2005 FX
Inspection 11: Brake Fluid Level Switch CircuitAFS001T4
DTC C1155
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
1. Check fluid level in brake fluid reservoir tank. If the level is low, add brake fluid.
2. Clear the stored self-diagnostic results and check self-diagnostic results.
Is the above displayed in the self-diagnosis display item?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK CONNECTOR
1. Disconnect brake fluid level switch connector and ABS actuator and electric unit (control unit) connector and check terminal for deformation, disconnection, looseness, and so on. If any malfunction is found,
repair or replace terminal.
2. Securely reconnect connectors and perform self-diagnosis again.
OK or NG
OK >> Connector terminal contact is loose, damaged, open or shorted.
NG >> GO TO 3.
3. CHECK HARNESS BETWEEN BRAKE FLUID LEVEL SWITCH AND ABS ACTUATOR AND ELEC-
TRIC UNIT (CONTROL UNIT)
1. Turn ignition switch OFF and disconnect brake fluid level switch connector and ABS actuator and electric unit (control unit) con-
nector.
2. Check continuity between brake fluid level switch harness con- nector E52 and ABS actuator and electric unit (control unit) har-
ness connector E56.
OK or NG
OK >> Connect connectors and perform an ABS actuator and electric unit (control unit) self-diagnosis.
NG >> If open or short in harness, repair or replace applied harness.
Self-diagnostic results
BR FLUID LEVEL LOW
SFIA1193E
ABS actuator and electric unit (control unit)
(Harness connector E56) Brake fluid level switch
(Harness connector E52) Continuity
8 (GY) 1 (GY) Yes
8 (GY) Ground No
Ground 2 (B) Yes
BRC-52
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
Inspection 12: When “ST ANG SEN SIGNAL” Appears on Self-diagnosis Results
Display
AFS0021V
DTC C1144
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS (1)
Check self-diagnostic results.
Does anything besides
“ST ANG SEN SIGNAL” appear on self-diagnostic results display?
YES >> Inspect and repair the indicated items. Then perform self-diagnosis again.
NO >> Perform adjustment of steering angle sensor neutral position. Then GO TO 2.
2. CHECK SELF DIAGNOSIS RESULTS (2)
Turn ignition switch OFF and ON to erase self-diagnostic results, and perform ABS actuator and electric unit
(control unit) self-diagnosis again.
Does anything appear on self-diagnostic results display?
YES >> Replace steering angle sensor. Then perform adjustment of neutral position and perform self- diagnosis again.
NO >> INSPECTION END
Inspection 13: When “DECEL G SEN SET” Appears on Self-diagnostic Results
Display (AWD Model)
AFS0021W
DTC C1160
INSPECTION PROCEDURE
1. CHECK SELF- DIAGNOSTIC RESULTS (1)
Check self-diagnostic results.
Does anything besides
“DECEL G SEN SET” appear on self-diagnostic results display?
YES >> Inspect and repair the indicated items. Then perform self-diagnosis again.
NO >> Perform calibration of Decel G Sensor. Then GO TO 2.
2. CHECK SELF-DIAGNOSIS RESULTS (2)
Turn ignition switch OFF and ON to erase self-diagnostic results, and perform ABS actuator and electric unit
(control unit) self-diagnosis again.
Does anything appear on self-diagnostic results display?
YES >> Replace Yaw rate/side/decel G sensor. Then perform adjustments of neutral position and perform self-diagnosis again.
NO >> INSPECTION END
Self-diagnostic results
ST ANG SEN SIGNAL
Self-diagnostic results DECEL G SEN SET
TROUBLE DIAGNOSIS BRC-53
[VDC/TCS/ABS]
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M A
B
BRC
Revision: 2005 July 2005 FX
Inspection 14: CAN Communication CircuitAFS001T5
DTC U1000, C1156
INSPECTION PROCEDURE
1. CHECK CONNECTOR
1. Turn ignition switch OFF, disconnect the ABS actuator and electric unit (control unit) connector, and check the terminal for deformation, disconnection, looseness, and so on. If there is a malfunction, repair or
replace the terminal.
2. Reconnect connector to perform self-diagnosis.
Is
“CAN COMM CIRCUIT” or “ST ANG SEN COM CIR” displayed in the self-diagnosis display items?
YES >> Print out the self-diagnostic results, and refer to LAN-5, "Precautions When Using CONSULT-II" .
NO >> Connector terminal connection is loose, damaged, open, or shorted.
Component InspectionAFS001T6
VDC OFF SWITCH
Turn ignition switch OFF and disconnect VDC OFF switch con-
nector, and check continuity between VDC OFF switch connec-
tor M32 terminals 1 and 2.
Symptom 1: Excessive ABS Function Operation FrequencyAFS001T7
1. CHECK FRONT AND REAR AXLE
Make sure there is no excessive looseness in the front and rear axles.
OK or NG
OK >> GO TO 2.
NG >> Check front or rear axle system.
2. CHECK WHEEL SENSOR
Perform following inspection for wheel sensor:
Sensor mount and damage inspection
Sensor rotor mount and damage inspection
Sensor connector connection inspection
Sensor harness inspection
OK or NG
OK >> GO TO 3.
NG >> Replace sensor or sensor rotor.
3. CHECK ABS WARNING LAMP DISPLAY
Make sure warning lamp turns off approximately 2 seconds after the ignition switch is turned ON or when driv-
ing.
OK or NG
OK >> Normal
NG >> Perform self-diagnosis. Refer to BRC-27, "
SELF-DIAGNOSIS" .
1 -2 : Continuity should exist when pushing
switch.
Continuity should not exist when releasing
switch.
SFIA1203E
TROUBLE DIAGNOSIS BRC-55
[VDC/TCS/ABS]
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BRC
Revision: 2005 July 2005 FX
Symptom 4: The ABS Function Does Not OperateAFS001TA
CAUTION:
The ABS does not operate when the speed is 10 km/h (6 MPH) or less.
1. CHECK ABS WARNING LAMP DISPLAY
Make sure warning lamp turns off approximately 2 seconds after the ignition switch is turned ON or when driv-
ing.
OK or NG
OK >> GO TO symptom 1 “Step 2”. Refer to BRC-53, "Symptom 1: Excessive ABS Function Operation
Frequency" .
NG >> Perform self-diagnosis. Refer to BRC-27, "
SELF-DIAGNOSIS" .
Symptom 5: Pedal Vibration or ABS Operation Sound OccursAFS001TB
CAUTION:
Under the following conditions, when brake pedal is lightly depressed (just place a foot on it), ABS is
activated and vibration is felt. However, this is normal.
When shifting gears
When driving on slippery road
During cornering at high speed
When passing over bumps or grooves
When pulling away just after starting engine [at approximately 10 km/h (6 MPH) or higher]
1. SYMPTOM CHECK 1
Check if pedal vibration or operation sound occurs when engine is started.
OK or NG
OK >> Perform self-diagnosis. Refer to BRC-27, "SELF-DIAGNOSIS" .
NG >> GO TO 2.
2. SYMPTOM CHECK 2
Check symptom when electrical component (headlamps, etc.) switches are operated.
Does the symptom occur when the electrical component (head lamp, etc.) switches are operated?
YES >> Check if there is a radio, antenna, antenna lead wire, or wiring close to ABS actuator and electric unit (control unit) (or its wiring), and if there is, move it farther away.
NO >> GO TO symptom 1 “Step 2”. Refer to BRC-53, "
Symptom 1: Excessive ABS Function Operation
Frequency" .
Symptom 6: Vehicle Jerks During VDC/TCS/ABS ControlAFS001TC
1. CHECK ENGINE SPEED SIGNAL
Perform CONSULT-II “DATA MONITOR” to check engine speed.
Is engine speed at idle 400 rpm or higher?
YES >> GO TO 3.
NO >> GO TO 2.
2. ABS WARNING LAMP DISPLAY CHECK
Make sure warning lamp turns off approximately 2 seconds after the ignition switch is turned ON or when driv-
ing.
OK or NG
OK >> System is normal.
NG >> GO TO 3.