2005 INFINITI FX35 atc

PS-36
POWER STEERING OIL PUMP
Revision: 2005 July 2005 FX
8. Install vane to rotor with facing the round portion outside.
9. Using a hammer and a 10 mm (0.39 in) box, install rotor snap
ring to slot in pulley shaft.
NOTE:
Do not reuse snap ring.
CAUTION:
Be careful not to damage rotor and pulley shaft.
10. Match dowel pin A on flow control valve A, shown in the figure, with cutout B of rear side plate and install rear side plate to car-
tridge.
11. Apply Genuine Nissan PSF or equivalent to O-ring and install O- ring into rear side plate.
NOTE:
Do not reuse O-ring.
12. Apply Genuine Nissan PSF or equivalent to Teflon ring and Install Teflon ring into rear side plate.
NOTE:
Do not reuse Teflon ring.
13. Position rear cover on body assembly and tighten mounting bolts to specified torque.
14. Apply Genuine Nissan PSF or equivalent to O-ring and install O-ring into suction pipe. NOTE:
Do not reuse O-ring.
15. Install suction pipe into body assembly.
16. Install bracket to body assembly and tighten mounting bolts to specified torque.
SST843A
SGIA0063E
SGIA0530E

RF-1
ROOF
I BODY
CONTENTS
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SECTION RF
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Revision: 2005 July 2005 FX
ROOF
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 2
Precautions ......................................................... ..... 2
PREPARATION ...................................................... ..... 3
Special Service Tools .......................................... ..... 3
Commercial Service Tools ................................... ..... 3
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 4
Work Flow ........................................................... ..... 4
CUSTOMER INTERVIEW ................................ ..... 4
DUPLICATE THE NOISE AND TEST DRIVE .. ..... 5
CHECK RELATED SERVICE BULLETINS ...... ..... 5
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ................................................. ..... 5
REPAIR THE CAUSE ...................................... ..... 5
CONFIRM THE REPAIR .................................. ..... 6
Generic Squeak and Rattle Troubleshooting ...... ..... 6
INSTRUMENT PANEL ..................................... ..... 6
CENTER CONSOLE ........................................ ..... 6
DOORS ............................................................ ..... 6
TRUNK ............................................................. ..... 7
SUNROOF/HEADLINING ................................ ..... 7
SEATS .............................................................. ..... 7
UNDERHOOD .................................................. ..... 7
Diagnostic Worksheet ......................................... ..... 8
SUNROOF ............................................................. ... 10
Component Parts and Harness Connector Location ... 10
System Description ............................................. .... 11
TILT UP / SLIDE CLOSE OPERATION ............ .... 11
TILT DOWN / SLIDE OPEN OPERATION ....... .... 11
AUTO OPERATION ......................................... .... 11
RETAINED POWER OPERATION ................... .... 11 ANTI-PINCH FUNCTION .................................
... 12
MEMORY RESET PROCEDURE .................... ... 12
INITIALIZATION PROCEDURE ....................... ... 12
CAN Communication System Description ........... ... 13
CAN Communication Unit .................................... ... 13
Wiring Diagram — SROOF — ............................. ... 14
Terminals and Reference Value for BCM ............ ... 15
Terminals and Reference Value for Sunroof Motor
Assembly ............................................................. ... 15
Work Flow ............................................................ ... 16
CONSULT-II Function (BCM) .............................. ... 16
ACTIVE TEST .................................................. ... 17
WORK SUPPORT ............................................ ... 17
DATE MONITOR .............................................. ... 17
Trouble Diagnosis Chart by Symptom ................. ... 18
Power Supply and Ground Circuit Check of BCM ... 18
Sunroof Motor Assembly Power Supply and Ground
Circuit Check ....................................................... ... 19
Sunroof Switch System Check ............................ ... 20
Door Switch Check .............................................. ... 22
Wind Deflector Inspection .................................... ... 24
Link and Wire Assembly ...................................... ... 24
Fitting Adjustment ................................................ ... 24
LID WEATHERSTRIP OVERLAP ADJUST-
MENT AND SURFACE MISMATCH ADJUST-
MENT ............................................................... ... 25
Removal and Installation ..................................... ... 25
SUNROOF UNIT ASSEMBLY .......................... ... 27
GLASS LID ....................................................... ... 28
SUNSHADE ..................................................... ... 29
WIND DEFLECTOR ......................................... ... 29
SUNROOF MOTOR ASSEMBLY ..................... ... 29

RF-2
PRECAUTIONS
Revision: 2005 July 2005 FX
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
AIS003AR
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions AIS003AS

Disconnect both battery cables in advance.

Do not tamper with or force air bag lid open, as this may adversely affect air bag performance.

Be careful not to scratch pad and other parts.

When removing or disassembling any part, be careful not to damage or deform it. Protect parts, which
may get in the way with cloth.

When removing parts with a screwdriver or other tool, protect parts by wrapping them with vinyl or tape.

Keep removed parts protected with cloth.

If a clip is deformed or damaged, replace it.

If an unreusable part is removed, replace it with a new one.

Tighten bolts and nuts firmly to the specified torque.

After re-assembly has been completed, make sure each part functions correctly.

Remove stains in the following way.
Water-soluble stains:
Dip a soft cloth in warm water, and then squeeze it tightly. After wiping the stain, wipe with a soft dry cloth.
Oil stain:
Dissolve a synthetic detergent in warm water (density of 2 to 3% or less), dip the cloth, then clean off the stain
with the cloth. Next, dip the cloth in fresh water and squeeze it tightly. Then clean off the detergent completely.
Then wipe the area with a soft dry cloth.

Do not use any organic solvent, such as thinner or benzine.

SUNROOF RF-25
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Revision: 2005 July 2005 FX
LID WEATHERSTRIP OVERLAP ADJUSTMENT AND SURFACE MISMATCH ADJUSTMENT
1. Tilt up glass lid.
2. After loosening glass lid TORX bolts (T25) (left and right), tilt down glass lid.
3. Adjust glass lid from outside of vehicle so it resembles “A–A” “B– B” “C–C” as shown in the figure to the right.
4. To prevent glass lid from moving after adjustment, first tighten the TORX bolts (T25) of front left, and then tighten the TORX
bolts (T25) of rear right.
5. Tighten remaining TORX bolts (T25), being careful to prevent glass lid from moving.
6. Tilt glass lid up and down several times to make sure it moves smoothly.
Removal and InstallationAIS003BS

After any adjustment, check sunroof operation and glass lid alignment.

Handle finisher plate and glass lid with care so as not to cause damage.

It is desirable for easy installation to mark each point before removal.
CAUTION:

Always work with a helper.

Fully close the glass lid assembly, before removal, then do not operate motor assembly after
removal.
PIIA3501E

RFD-2
PRECAUTIONS
Revision: 2005 July 2005 FX
PRECAUTIONSPFP:00001
Service Notice or PrecautionsADS001AF

Check for the correct installation status prior to removal or disassembly. If matching marks are required,
be certain they do not interfere with the function of the parts when applied.

Overhaul should be done in a clean work area, it is preferable to work in dustproof area.

Before disassembly, using steam or white gasoline, completely remove sand and mud from the exterior of
the unit, preventing them from entering into the unit during disassembly or assembly.

Check appearance of the disassembled parts for damage, deformation, and unusual wear. Replace them
with a new ones if necessary.

Gaskets, seals and O-rings should be replaced any time when the unit is disassembled.

In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If
tightening sequence is specified, observe it.

Clean and flush the parts sufficiently and blow-dry them.

Be careful not to damage sliding surfaces and mating surfaces.

When applying sealant, remove the old sealant from the mounting surface; then remove any moisture, oil,
and foreign materials from the application and mounting surfaces.

Always use shop paper for cleaning the inside of components.

Avoid using cotton gloves or shop rags to prevent entering of lint.

During assembly, observe the specified tightening torque, and apply new gear oil, petroleum jelly, or multi-
purpose grease as specified for each vehicle, if necessary.

RFD-10
FRONT OIL SEAL
Revision: 2005 July 2005 FX
FRONT OIL SEALPFP:38189
Removal and InstallationADS001AM
REMOVAL
1. Remove propeller shaft. Refer to PR-9, "Removal and Installation" .
2. Put matching mark on the end of the drive pinion. The matching mark should be in line with the matching mark A on companion
flange.
CAUTION:
For matching mark, use paint. Do not damage drive pinion.
NOTE:
The matching mark A on the final drive companion flange indi-
cates the maximum vertical runout position.
3. Remove drive pinion lock nut using the flange wrench.
4. Remove companion flange using a puller.
5. Remove front oil seal using the puller.
PDIA0478E
Tool number : KV40104000 ( — )
SDIA1589E
PDIA0406E
Tool number : KV381054S0 (J-34286)
SDIA0485E

FRONT OIL SEAL RFD-11
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Revision: 2005 July 2005 FX
INSTALLATION
1. Apply multi-purpose grease to front oil seal lips.
2. Using the drift, install front oil seal as shown in figure.
CAUTION:

Do not reuse oil seal.

When installing, do not incline oil seal.
3. Align the matching mark of drive pinion with the matching mark A of companion flange, then install the companion flange.
4. Apply gear oil on the screw part of drive pinion and the seating surface of drive pinion lock nut.
5. Install drive pinion lock nut with the flange wrench, tighten to the specified torque. Refer to RFD-16, "
COMPONENTS" .
CAUTION:
Do not reuse drive pinion lock nut.
6. Install propeller shaft. Refer to PR-9, "
Removal and Installation"
. Tool number : ST30720000 (J-25405)
PDIA0565E
PDIA0478E
Tool number : KV40104000 ( — )
SDIA1589E

REAR FINAL DRIVE ASSEMBLY RFD-21
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Revision: 2005 July 2005 FX
DISASSEMBLY
Differential Assembly
1. Drain gear oil, if necessary.
2. Remove side flange.
3. Remove rear cover mounting bolts.
4. Remove rear cover to insert the seal cutter between gear carrier and rear cover.
CAUTION:

Be careful not to damage the mating surface.

Do not insert flat-bladed screwdriver, this way damage
the mating surface.
5. Using two 45 mm (1.77 in) spacers, mount carrier on the attach- ment.
6. For proper reinstallation, paint matching marks on one side of the bearing cap.
CAUTION:

For matching mark, use paint. Do not damage bearing
caps and gear carrier.

Bearing caps are line-board during manufacture. The
matching marks are used to reinstall them in their origi-
nal positions.
7. Remove bearing caps. Tool number : KV10111100 (J-37228)
PDIA0491E
Tool number : KV38100800 (J-25604-01)
SDIA1008E
SDIA1795E
S-PD343