Page 296 of 4731

TROUBLE DIAGNOSIS FOR SYMPTOMS AT-213
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2005 July 2005 FX
3. CHECK A/T FLUID LEVEL
Check A/T fluid level. Refer to AT- 1 3 , "
Checking A/T Fluid" .
OK or NG
OK >> GO TO 4.
NG >> Refill ATF.
4. CHECK LINE PRESSURE
Check line pressure at the engine stall point. Refer to AT- 5 4 , "
LINE
PRESSURE TEST" .
OK or NG
OK >> GO TO 7.
NG - 1 >> Line pressure high: GO TO 5.
NG - 2 >> Line pressure low: GO TO 6.
5. DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT- 2 4 3 , "
Control Valve with TCM and A/T Fluid Temperature Sen-
sor 2" .
2. Disassemble A/T. Refer to AT- 2 9 0 , "
DISASSEMBLY" .
3. Check the following.
–Oil pump assembly. Refer to AT- 3 0 8 , "Oil Pump" .
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
6. DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT- 2 4 3 , "
Control Valve with TCM and A/T Fluid Temperature Sen-
sor 2" .
2. Disassemble A/T. Refer to AT- 2 9 0 , "
DISASSEMBLY" .
3. Check the following.
–Oil pump assembly. Refer to AT- 3 0 8 , "Oil Pump" .
–Power train system. Refer to AT- 2 9 0 , "DISASSEMBLY" .
–Transmission case. Refer to AT- 2 9 0 , "DISASSEMBLY" .
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
SAT638A
SAT494G
Page 299 of 4731

AT-216
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: 2005 July 2005 FX
5. DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT- 2 4 3 , "
Control Valve with TCM and A/T Fluid Temperature Sen-
sor 2" .
2. Disassemble A/T. Refer to AT- 2 9 0 , "
DISASSEMBLY" .
3. Check the following.
–Oil pump assembly. Refer to AT- 3 0 8 , "Oil Pump" .
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
6. DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT- 2 4 3 , "
Control Valve with TCM and A/T Fluid Temperature Sen-
sor 2" .
2. Disassemble A/T. Refer to AT- 2 9 0 , "
DISASSEMBLY" .
3. Check the following.
–Oil pump assembly. Refer to AT- 3 0 8 , "Oil Pump" .
–Power train system. Refer to AT- 2 9 0 , "DISASSEMBLY" .
–Transmission case. Refer to AT- 2 9 0 , "DISASSEMBLY" .
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
7. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT- 2 4 3 , "
Control Valve with TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT- 5 2 , "
A/T Fluid Condition
Check" .
OK or NG
OK >> GO TO 8.
NG >> GO TO 11.
8. DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT- 6 4 ,
"Symptom Chart" (Symptom No.13).
OK or NG
OK >> GO TO 9.
NG >> Repair or replace damaged parts.
9. CHECK SYMPTOM
Check again. Refer to AT- 5 8 , "
Cruise Test - Part 1" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 10.
SCIA5199E
Page 301 of 4731

AT-218
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: 2005 July 2005 FX
4. DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT- 2 4 3 , "
Control Valve with TCM and A/T Fluid Temperature Sen-
sor 2" .
2. Disassemble A/T. Refer to AT- 2 9 0 , "
DISASSEMBLY" .
3. Check the following.
–Oil pump assembly. Refer to AT- 3 0 8 , "Oil Pump" .
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts.
5. DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT- 2 4 3 , "
Control Valve with TCM and A/T Fluid Temperature Sen-
sor 2" .
2. Disassemble A/T. Refer to AT- 2 9 0 , "
DISASSEMBLY" .
3. Check the following.
–Oil pump assembly. Refer to AT- 3 0 8 , "Oil Pump" .
–Power train system. Refer to AT- 2 9 0 , "DISASSEMBLY" .
–Transmission case. Refer to AT- 2 9 0 , "DISASSEMBLY" .
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts.
6. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT- 2 4 3 , "
Control Valve with TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT- 5 2 , "
A/T Fluid Condition
Check" .
OK or NG
OK >> GO TO 7.
NG >> GO TO 10.
7. DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT- 6 4 ,
"Symptom Chart" (Symptom No.24).
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
8. CHECK SYMPTOM
Check again. Refer to AT- 5 8 , "
Cruise Test - Part 1" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 9.
SCIA5199E
Page 326 of 4731
ON-VEHICLE SERVICE AT-243
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2005 July 2005 FX
ON-VEHICLE SERVICEPFP:00000
Control Valve with TCM and A/T Fluid Temperature Sensor 2ACS0081E
COMPONENTS
CONTROL VALVE WITH TCM ASSEMBLY REMOVAL AND INSTALLATION
Removal
1. Disconnect the battery cable from negative terminal.
2. Drain ATF through drain plug.
3. Remove front cross bar. Refer to FSU-8, "
Components" .
4. Disconnect heated oxygen sensor 2 harness connector.
5. Disconnect A/T assembly harness connector.
1. Transmission 2. Snap ring 3. Sub-harness
4. Control valve with TCM 5. Bracket 6. A/T fluid temperature sensor 2
7. Oil pan gasket 8. Oil pan 9. Magnet
10. Drain plug 11. Drain plug gasket 12. Oil pan mounting bolt
13. Terminal cord assembly 14. O-ring
SCIA5478E
Page 333 of 4731
AT-250
ON-VEHICLE SERVICE
Revision: 2005 July 2005 FX
12. Connect revolution sensor connector.
13. Securely fasten revolution sensor harness with terminal clips.
14. Install magnets in oil pan.
15. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan. CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Completely remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.
b. Install oil pan (with oil pan gasket) to transmission case. CAUTION:
Install it so that drain plug comes to the position as
shown in the figure.
Be careful not to pinch harnesses.
Completely remove all moisture, oil and old gasket, etc.
from oil pan mounting surface.
SCIA5024E
SCIA3969E
SCIA5200E
SCIA2308E
Page 334 of 4731

ON-VEHICLE SERVICE AT-251
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2005 July 2005 FX
c. Tighten oil pan mounting bolts to the specified torque in numeri-
cal order shown in the figure after temporarily tightening them.
CAUTION:
Do not reuse oil pan mounting bolts.
16. Install drain plug to oil pan. CAUTION:
Do not reuse drain plug gasket.
17. Pull up A/T assembly harness connector. CAUTION:
Be careful not to damage connector.
18. Install snap ring to A/T assembly harness connector.
19. Connect A/T assembly harness connector.
20. Connect heated oxygen sensor 2 harness connector.
21. Install front cross bar. Refer to FSU-8, "
Components" .
22. Pour ATF into transmission assembly. Refer to AT- 1 2 , "
Chang-
ing A/T Fluid" .
23. Connect the battery cable to the negative terminal.
A/T FLUID TEMPERATURE SENSOR 2 REMOVAL AND INSTALLATION
Removal
1. Disconnect the battery cable from negative terminal.
2. Remove front cross bar. Refer to FSU-8, "
Components" .
3. Disconnect heated oxygen sensor 2 harness connector.
4. Drain ATF through drain plug.
5. Remove oil pan and oil pan gasket. : 7.9 N·m (0.81 kg-m, 70 in-lb)
: 34 N·m (3.5 kg-m, 25 ft-lb)
SCIA4113E
SCIA5038E
SCIA5039E
SCIA2308E
Page 336 of 4731
ON-VEHICLE SERVICE AT-253
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2005 July 2005 FX
Installation
1. Install A/T fluid temperature sensor 2 to bracket.
2. Install A/T fluid temperature sensor 2 (with bracket) in control
valve with TCM.
3. Connect A/T fluid temperature sensor 2 connector.
4. Securely fasten A/T fluid temperature sensor 2 harness with ter- minal clip.
5. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan. CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Completely remove all moisture, oil and old gasket, etc. from oil pan mounting surface.
SCIA5264E
: 7.9 N·m (0.81 kg-m, 70 in-lb)
SCIA5302E
SCIA5023E
SCIA5146E
Page 337 of 4731
AT-254
ON-VEHICLE SERVICE
Revision: 2005 July 2005 FX
b. Install oil pan (with oil pan gasket) to transmission case.
CAUTION:
Install it so that drain plug comes to the position as
shown in the figure.
Be careful not to pinch harnesses.
Completely remove all moisture, oil and old gasket, etc.
from oil pan mounting surface.
c. Tighten oil pan mounting bolts to the specified torque in numeri- cal order shown in the figure after temporarily tightening them.
CAUTION:
Do not reuse oil pan mounting bolts.
6. Install drain plug to oil pan. CAUTION:
Do not reuse drain plug gasket.
7. Connect heated oxygen sensor 2 harness connector.
8. Install front cross bar. Refer to FSU-8, "
Components" .
9. Pour ATF into transmission assembly. Refer to AT- 1 2 , "
Changing A/T Fluid" .
10. Connect the battery cable to the negative terminal.
SCIA2308E
: 7.9 N·m (0.81 kg-m, 70 in-lb)
: 34 N·m (3.5 kg-m, 25 ft-lb)
SCIA4113E