Page 366 of 4731
OVERHAUL AT-283
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Revision: 2005 July 2005 FX
7. Pawl shaft 8. Seal ring 9. Needle bearing
10. Revolution sensor 11. Parking gear 12. Output shaft
13. Bearing race 14. Needle bearing 15. Manual plate
16. Parking rod 17. Manual shaft oil seal 18. Manual shaft
19. O-ring 20. Band servo anchor end pin 21. Detent spring
22. Spacer 23. Seal ring 24. Snap ring
25. Return spring 26. O-ring 27. Servo assembly
28. Snap ring 29. Sub-harness 30. Control valve with TCM
31. Bracket 32. A/T fluid temperature sensor 2 33. Oil pan
34. Magnet 35. Drain plug 36. Drain plug gasket
37. Oil pan mounting bolt 38. Oil pan gasket 39. Terminal cord assembly
40. O-ring 41. Retaining pin 42. Transmission case
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-10, "
Components" .
However, refer to the following symbol for others.
: Apply Genuine Anaerobic Gasket or equivalent. Refer to GI-48, "
Recommended Chemical Products and Sealants" .
Page 368 of 4731

OVERHAUL AT-285
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Revision: 2005 July 2005 FX
7. Pawl shaft 8. Self-sealing bolt 9. Seal ring
10. Needle bearing 11. Gasket 12. Revolution sensor
13. Parking gear 14. Output shaft 15. Bearing race
16. Needle bearing 17. Manual plate 18. Parking rod
19. Manual shaft oil seal 20. Manual shaft 21. O-ring
22. Band servo anchor end pin 23. Detent spring 24. Spacer
25. Seal ring 26. Snap ring 27. Return spring
28. O-ring 29. Servo assembly 30. Snap ring
31. Sub-harness 32. Control valve with TCM 33. Bracket
34. A/T fluid temperature sensor 2 35. Oil pan 36. Magnet
37. Drain plug 38. Drain plug gasket 39. Oil pan mounting bolt
40. Oil pan gasket 41. Terminal cord assembly 42. O-ring
43. Retaining pin 44. Transmission case
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-10, "
Components" .
However, refer to the following symbol for others.
: Apply Genuine Anaerobic Gasket or equivalent. Refer to GI-48, "
Recommended Chemical Products and Sealants" .
Page 374 of 4731
DISASSEMBLY AT-291
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Revision: 2005 July 2005 FX
5. Remove O-ring from input clutch assembly.
6. Remove tightening bolts for oil pump assembly and transmis-
sion case.
7. Attach the sliding hammers to oil pump assembly and extract it evenly from transmission case.
CAUTION:
Fully tighten sliding hammer screw.
Make sure that bearing race is installed to the oil pump
assembly edge surface.
8. Remove O-ring from oil pump assembly.
SCIA5011E
SCIA2300E
SCIA5474E
SCIA5172E
Page 385 of 4731

AT-302
DISASSEMBLY
Revision: 2005 July 2005 FX
48. Remove needle bearing from transmission case.
49. Remove revolution sensor from transmission case. CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc. to get on the sensor's front
edge magnetic area.
Do not place in an area affected by magnetism.
50. Remove reverse brake snap ring (fixing plate) using 2 flat- bladed screwdrivers.
NOTE:
Press out snap ring from the transmission case oil pan side gap
using a flat-bladed screwdriver, and remove it using another
screwdriver.
51. Remove reverse brake retaining plate from transmission case.
Check facing for burns, cracks or damage. If necessary,
replace the plate.
52. Remove N-spring from transmission case.
53. Remove reverse brake drive plates, driven plates and dish plate from transmission case.
Check facing for burns, cracks or damage. If necessary,
replace the plate.
SCIA5031E
SCIA2320E
SCIA5032E
SCIA5214E
SCIA2322E
Page 387 of 4731
AT-304
DISASSEMBLY
Revision: 2005 July 2005 FX
58. Remove reverse brake piston from transmission case with com-
pressed air. Refer to AT- 2 8 6 , "
Oil Channel" .
CAUTION:
Care should be taken not to abruptly blow air. It makes pis-
tons incline, as the result, it becomes hard to disassemble
the pistons.
59. Remove D-rings from reverse brake piston.
60. Use a pin punch (4mm dia. commercial service tool) to knock out retaining pin.
61. Remove manual shaft retaining pin with nippers.
SCIA5047E
SCIA5340E
SCIA2328E
SCIA2329E
Page 388 of 4731
DISASSEMBLY AT-305
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Revision: 2005 July 2005 FX
62. Remove manual plate (with parking rod) from manual shaft.
63. Remove parking rod from manual plate.
64. Remove manual shaft from transmission case.
65. Remove manual shaft oil seals using a flat-bladed screwdriver.
CAUTION:
Be careful not to scratch transmission case.
66. Remove detent spring and spacer from transmission case.
SCIA5715E
SCIA5220E
SCIA5716E
SCIA2331E
SCIA5248E
Page 411 of 4731
AT-328
ASSEMBLY
Revision: 2005 July 2005 FX
ASSEMBLYPFP:00000
Assembly (1)ACS0081S
1. As shown in the figure, use a drift [commercial service tool:
22mm (0.87in)dia.] to drive manual shaft oil seals into the trans-
mission case until it is flush.
CAUTION:
Apply ATF to manual shaft oil seals.
Do not reuse manual shaft oil seals.
2. Install detent spring and spacer in transmission case.
3. Install manual shaft to transmission case.
4. Install parking rod to manual plate.
SCIA5259E
: 7.9 N·m (0.81 kg-m, 70 in-lb)
SCIA5248E
SCIA5716E
SCIA5220E
Page 416 of 4731
ASSEMBLY AT-333
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Revision: 2005 July 2005 FX
22. Measure clearance between retaining plate and snap ring. If not
within specified clearance, select proper retaining plate.
23. Install needle bearing to transmission case. CAUTION:
Apply petroleum jelly to needle bearing.
24. Install revolution sensor to transmission case. CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc., to get on the sensor's
front edge magnetic area.
Do not place in an area affected by magnetism.
25. As shown in the figure, use the drift to drive rear oil seal into the rear extension (2WD models) or adapter case (AWD models)
until it is flush.
CAUTION:
Apply ATF to rear oil seal.
Do not reuse rear oil seal. Specified clearance “A”:
Standard: 0.7 - 1.1mm (0.028 - 0.043 in)
Retaining plate: Refer to AT- 3 5 3 , "
Reverse Brake" .
SCIA3129E
SCIA5031E
: 5.8 N·m (0.59 kg-m, 51 in-lb)
SCIA2320E
SCIA5477E