TROUBLE DIAGNOSIS AT-103
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Revision: 2005 July 2005 FX
Diagnostic Procedure without CONSULT-IIACS008CZ
OBD-II SELF-DIAGNOSTIC PROCEDURE (WITH GST)
Refer to EC-144, "Generic Scan Tool (GST) Function" (for VQ35DE) or EC-835, "Generic Scan Tool (GST)
Function" (for VK45DE).
OBD-II SELF-DIAGNOSTIC PROCEDURE (NO TOOLS)
Refer to EC-69, "Malfunction Indicator Lamp (MIL)" (for VQ35DE) or EC-760, "Malfunction Indicator Lamp
(MIL)" (for VK45DE).
TCM SELF-DIAGNOSTIC PROCEDURE (NO TOOLS)
Description
In the unlikely event of a malfunction in the electrical system, when the ignition switch is switched “ON”, the A/
T CHECK indicator lamp lights up for 2 seconds, then flashes for 8 seconds. If there is no malfunction, when
the ignition switch is turned “ON”, the indicator lamp lights up for 2 seconds. As a method for locating the sus-
pect circuit, when the self-diagnostics start signal is input, the memory for the malfunction location is output
and the A/T CHECK indicator lamp flashes to display the corresponding DTC.
Diagnostic Procedure
1. CHECK A/T CHECK INDICATOR LAMP
1. Start the engine with selector lever in “P” position. Warm engine to normal operating temperature.
2. Turn ignition switch “ON” and “OFF” at least twice, then leave it in the “OFF” position.
3. Wait 10 seconds.
4. Turn ignition switch “ON”. (Do not start engine.)
Does A/T CHECK indicator lamp come on for about 2 seconds?
YES >> GO TO 2.
NO >> GO TO AT- 1 9 3
.
2. JUDGEMENT PROCEDURE STEP 1
1. Turn ignition switch “OFF”.
2. Push shift lock release button.
3. Move selector lever from “P” to “D” position.
4. Release accelerator pedal. (Set the closed throttle position signal “ON”.)
5. Depress brake pedal. (Stop lamp switch signal “ON”.)
6. Turn ignition switch “ON”. (Do not start engine.)
7. Wait 3 seconds.
>> GO TO 3.
3. JUDGEMENT PROCEDURE STEP 2
1. Move the selector lever to the manual shift gate side. (Manual mode switch “ON”.)
2. Release brake pedal. (Stop lamp switch signal “OFF”.)
3. Move the selector lever to “D” position. (Manual mode switch “OFF”.)
4. Depress brake pedal. (Stop lamp switch signal “ON”.)
5. Release brake pedal. (Stop lamp switch signal “OFF”.)
6. Depress accelerator pedal fully and release it.
>> GO TO 4.
TROUBLE DIAGNOSIS AT-105
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Revision: 2005 July 2005 FX
Erase Self-Diagnosis
In order to make it easier to find the cause of hard-to-duplicate malfunctions, malfunction information is
stored into the control unit as necessary during use by the user. This memory is not erased no matter how
many times the ignition switch is turned ON and OFF.
However, this information is erased by turning ignition switch “OFF” after performing self-diagnostics or by
erasing the memory using the CONSULT-II.
DTC P1702 TRANSMISSION CONTROL MODULE (RAM) AT-131
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Revision: 2005 July 2005 FX
DTC P1702 TRANSMISSION CONTROL MODULE (RAM)PFP:31036
DescriptionACS002NL
The TCM consists of a microcomputer and connectors for signal input and output and for power supply. The
TCM controls the A/T.
On Board Diagnosis LogicACS002NM
This is not an OBD-II self-diagnostic item.
Diagnostic trouble code “P1702 TCM·RAM” with CONSULT-II is detected when TCM memory RAM is
malfunctioning.
Possible CauseACS002NN
TCM
DTC Confirmation ProcedureACS002NO
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “ECU INPUT SIGNALS” or “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T” with CONSULT-II.
3. Touch “START”.
4. Start engine.
5. Run engine for at least 2 consecutive seconds at idle speed.
6. If DTC is detected, go to AT- 1 3 1 , "
Diagnostic Procedure" .
Diagnostic ProcedureACS002NP
1. CHECK DTC
With CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “SELF DIAG RESULTS” mode for “A/T” with CONSULT-II.
3. Touch “ERASE”.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Perform “DTC confirmation procedure”. Refer to AT- 1 3 1 , "
DTC Confirmation Procedure" .
Is the
“P1702 TCM·RAM” displayed again?
YES >> Replace the control valve with TCM. Refer to AT- 2 4 3 , "Control Valve with TCM and A/T Fluid Tem-
perature Sensor 2" .
NO >> INSPECTION END
BCIA0031E
AT-132
DTC P1703 TRANSMISSION CONTROL MODULE (ROM)
Revision: 2005 July 2005 FX
DTC P1703 TRANSMISSION CONTROL MODULE (ROM)PFP:31036
DescriptionACS002NQ
The TCM consists of a microcomputer and connectors for signal input and output and for power supply. The
TCM controls the A/T.
On Board Diagnosis LogicACS002NR
This is not an OBD-II self-diagnostic item.
Diagnostic trouble code “P1703 TCM·ROM” with CONSULT-II is detected when TCM memory ROM is
malfunctioning.
Possible CauseACS002NS
TCM
DTC Confirmation ProcedureACS002NT
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch to ON. (Do not start engine.)
2. Select “ECU INPUT SIGNALS” or “MAIN SIGNALS” in “DATA MONITOR” mode for A/T with CONSULT-II.
3. Touch “START”.
4. Start engine.
5. Run engine for at least 2 consecutive seconds at idle speed.
6. If DTC is detected, go to AT- 1 3 2 , "
Diagnostic Procedure" .
Diagnostic ProcedureACS002NU
1. CHECK DTC
With CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “SELF DIAG RESULTS” mode for “A/T” with CONSULT-II.
3. Touch “ERASE”.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Perform “DTC confirmation procedure”, AT- 1 3 2 , "
DTC Confirmation Procedure" .
Is the
“P1703 TCM·ROM” displayed again?
YES >> Replace the control valve with TCM. Refer to AT- 2 4 3 , "Control Valve with TCM and A/T Fluid Tem-
perature Sensor 2" .
NO >> INSPECTION END
BCIA0031E
AT-184
MAIN POWER SUPPLY AND GROUND CIRCUIT
Revision: 2005 July 2005 FX
TCM terminals and data are reference value. Measured between each terminal and ground.
Diagnostic ProcedureACS00863
1. CHECK TCM POWER SOURCE STEP 1
1. Turn ignition switch OFF.
2. Disconnect A/T assembly harness connector.
3. Check voltage between A/T assembly harness connector termi- nals and ground.
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2. CHECK TCM POWER SOURCE STEP 2
1. Disconnect A/T assembly harness connector.
2. Turn ignition switch ON. (Do not start engine.)
3. Check voltage between A/T assembly harness connector termi- nals and ground.
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
Terminal Wire
color Item Condition Data (Approx.)
1LG Power supply
(Memory back-up) Always Battery voltage
2LG Power supply
(Memory back-up) Always Battery voltage
5 B Ground Always 0V
6 Y Power supply – Battery voltage
–0V
10 B Ground Always 0V
Item Connector Terminal
(Wire color) Voltage
TCM F44 1 (LG) - Ground
Battery voltage
2 (LG) - Ground
6 (Y) - Ground 0V
SCIA2104E
Item Connector Te r m i n a l
(Wire color) Voltage
TCM F44 1 (LG) - Ground
Battery voltage
2 (LG) - Ground
6 (Y) - Ground
SCIA2105E
ATC-2Revision: 2005 July 2005 FX
MODE SWITCH ................................................
... 35
FAN SWITCH ................................................... ... 35
DUAL SWITCH (WITH LEFT AND RIGHT VEN-
TILATION TEMPERATURE SEPARATELY
CONTROL SYSTEM) ....................................... ... 35
Fail-safe Function ................................................ ... 36
Discharge Air Flow .............................................. ... 37
System Description .............................................. ... 38
SWITCHES AND THEIR CONTROL FUNCTION ... 38
CAN Communication System Description ........... ... 39
TROUBLE DIAGNOSIS ......................................... ... 40
CONSULT-II Function (BCM) ............................... ... 40
CONSULT-II BASIC OPERATION .................... ... 40
DATA MONITOR ............................................... ... 41
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ................................................... ... 42
WORK FLOW ................................................... ... 42
SYMPTOM TABLE ........................................... ... 42
Component Parts and Harness Connector Location ... 43
ENGINE COMPARTMENT ............................... ... 43
PASSENGER COMPARTMENT ....................... ... 44
Schematic ............................................................ ... 45
Wiring Diagram —A/C— ...................................... ... 46
Auto Amp. Terminals and Reference Value ......... ... 51
PIN CONNECTOR TERMINAL LAYOUT ......... ... 51
TERMINALS AND REFERENCE VALUE FOR
UNIFIED METER AND A/C AMP. ..................... ... 51
Self-diagnosis Function ....................................... ... 53
DESCRIPTION ................................................. ... 53
FUNCTION CONFIRMATION PROCEDURE ... ... 54
AUXILIARY MECHANISM: TEMPERATURE
SETTING TRIMMER ........................................ ... 59
AUXILIARY MECHANISM: FOOT POSITION
SETTING TRIMMER ........................................ ... 60
AUXILIARY MECHANISM: INLET PORT MEM-
ORY FUNCTION .............................................. ... 60
Operational Check ............................................... ... 61
CHECKING MEMORY FUNCTION .................. ... 61
CHECKING BLOWER ...................................... ... 61
CHECKING DISCHARGE AIR ......................... ... 61
CHECKING INTAKE AIR .................................. ... 62
CHECKING TEMPERATURE DECREASE ...... ... 62
CHECKING TEMPERATURE INCREASE ....... ... 62
CHECK A/C SWITCH ....................................... ... 62
CHECKING AUTO MODE ................................ ... 63
Power Supply and Ground Circuit for Auto Amp. ... 63 INSPECTION FLOW ........................................ ... 63
COMPONENT DESCRIPTION ......................... ... 64
DIAGNOSIS PROCEDURE FOR A/C SYSTEM ... 64
LAN System Circuit ............................................. ... 66
DIAGNOSIS PROCEDURE FOR LAN CIRCUIT ... 66
Mode Door Motor Circuit ..................................... ... 70
INSPECTION FLOW ........................................ ... 70
SYSTEM DESCRIPTION ................................. ... 71
COMPONENT DESCRIPTION ......................... ... 72
DIAGNOSIS PROCEDURE FOR MODE DOOR
MOTOR ............................................................ ... 72
Air Mix Door Motor Circuit ................................... ... 73
INSPECTION FLOW ........................................ ... 73 SYSTEM DESCRIPTION ..................................
... 74
COMPONENT DESCRIPTION ......................... ... 75
DIAGNOSIS PROCEDURE FOR AIR MIX DOOR
MOTOR ............................................................. ... 75
Air Mix Door Motor PBR Circuit ........................... ... 75
DIAGNOSIS PROCEDURE FOR AIR MIX DOOR
MOTOR PBR .................................................... ... 75
Intake Door Motor Circuit ..................................... ... 76
INSPECTION FLOW ......................................... ... 76
SYSTEM DESCRIPTION .................................. ... 77
COMPONENT DESCRIPTION ......................... ... 78
DIAGNOSIS PROCEDURE FOR INTAKE DOOR
MOTOR ............................................................. ... 78
Blower Motor Circuit ............................................. ... 79
INSPECTION FLOW ......................................... ... 79
SYSTEM DESCRIPTION .................................. ... 80
COMPONENT DESCRIPTION ......................... ... 81
DIAGNOSIS PROCEDURE FOR BLOWER
MOTOR ............................................................. ... 81
COMPONENT INSPECTION ............................ ... 83
Magnet Clutch Circuit ........................................... ... 84
INSPECTION FLOW ......................................... ... 84
SYSTEM DESCRIPTION .................................. ... 85
DIAGNOSIS PROCEDURE FOR MAGNET
CLUTCH ........................................................... ... 85
COMPONENT INSPECTION ............................ ... 90
Insufficient Cooling ............................................... ... 91
INSPECTION FLOW ......................................... ... 91
PERFORMANCE TEST DIAGNOSIS ............... ... 93
PERFORMANCE CHART ................................. ... 95
TROUBLE DIAGNOSIS FOR UNUSUAL PRES-
SURE ................................................................ ... 96
DIAGNOSIS PROCEDURE FOR INSUFFI-
CIENT COOLING .............................................. ... 98
Insufficient Heating .............................................. .100
INSPECTION FLOW ......................................... .100
Noise .................................................................... .101
INSPECTION FLOW ......................................... .101
Self-diagnosis ...................................................... .102
INSPECTION FLOW ......................................... .102
Memory Function ................................................. .103
INSPECTION FLOW ......................................... .103
Ambient Sensor Circuit ........................................ .104
COMPONENT DESCRIPTION ......................... .104
AMBIENT TEMPERATURE INPUT PROCESS .104
DIAGNOSIS PROCEDURE FOR AMBIENT
SENSOR ........................................................... .104
COMPONENT INSPECTION ............................ .106
In-vehicle Sensor Circuit ...................................... .107
COMPONENT DESCRIPTION ......................... .107
DIAGNOSIS PROCEDURE FOR IN-VEHICLE
SENSOR ........................................................... .108
COMPONENT INSPECTION ............................ .109
Sunload Sensor Circuit ........................................ .110
COMPONENT DESCRIPTION ......................... .110
SUNLOAD INPUT PROCESS .......................... .110
DIAGNOSIS PROCEDURE FOR SUNLOAD
SENSOR ........................................................... .110
ATC-42
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
How to Perform Trouble Diagnosis for Quick and Accurate RepairAJS0014K
WORK FLOW
SYMPTOM TABLE
*1 ATC-61, "Operational Check"
SHA900E
Symptom Reference Page
A/C system does not come on. Go to Trouble Diagnosis Procedure for A/C System. AT C - 6 3 , "
Power
Supply and Ground
Circuit for Auto
Amp."
A/C system cannot be controlled.Go to Integrated Display System.
Go to Navigation System. AV-78, "
Trouble
Diagnosis Chart by
Symptom" (Without
navigation system) or AV-166, "
A/C
Screen Is Not
Shown (NAVI
Screen Is Shown)"
(With navigation
system)
Air outlet does not change. Go to Trouble Diagnosis Procedure for Mode Door Motor. (LAN) AT C - 7 0 , "
Mode
Door Motor Circuit"Mode door motor does not operate normally.
Discharge air temperature does not change. Go to Trouble Diagnosis Procedure for Air Mix Door Motor.
(LAN) ATC-73, "
Air Mix
Door Motor Circuit"Air mix door motor does not operate nor-
mally.
Intake door does not change. Go to Trouble Diagnosis Procedure for Intake Door Motor. (LAN) ATC-76, "
Intake
Door Motor Circuit"Intake door motor does not operate nor-
mally.
Blower motor operation is malfunctioning. Go to Trouble Diagnosis Procedure for Blower Motor. ATC-79, "
Blower
Motor Circuit"
Magnet clutch does not engage. Go to Trouble Diagnosis Procedure for Magnet Clutch.
ATC-84, "Magnet
Clutch Circuit"
Insufficient cooling Go to Trouble Diagnosis Procedure for Insufficient Cooling.
AT C - 9 1 , "
Insufficient
Cooling"
Go to Diagnosis Procedure for Insufficient Cooling. ATC-98, "
DIAGNO-
SIS PROCEDURE
FOR INSUFFI-
CIENT COOLING"
Insufficient heating Go to Trouble Diagnosis Procedure for Insufficient Heating.
ATC-100, "Insuffi-
cient Heating"
Noise Go to Trouble Diagnosis Procedure for Noise.
ATC-101, "Noise"
Self-diagnosis cannot be performed. Go to Trouble Diagnosis Procedure for Self-diagnosis. ATC-102, "Self-
diagnosis"
Memory function does not operate. Go to Trouble Diagnosis Procedure for Memory Function. ATC-103, "Memory
Function"
ATC-60
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
AUXILIARY MECHANISM: FOOT POSITION SETTING TRIMMER
Wind distribution ratio in FOOT mode can be set.
Operating procedures for this trimmer are as follows:
1. Begin self-diagnosis STEP-5 mode. Refer to AT C - 5 3 , "
Self-diagnosis Function" .
2. Press (fan) UP switch to set system in auxiliary mode.
3. Display shows 61 in auxiliary mechanism. It takes approximately 3 seconds.
4. Press the mode switch as desired.
AUXILIARY MECHANISM: INLET PORT MEMORY FUNCTION
When ignition switch is turned from OFF to ON, inlet port can be set to AUTO or manual.
Operating procedures for this trimmer are as follows:
1. Begin self-diagnosis STEP-5 mode. Refer to AT C - 5 3 , "
Self-diagnosis Function" .
2. Press (fan) UP switch to set system in auxiliary mode.
3. Display shows 61 in auxiliary mechanism. It takes approximately 3 seconds.
4. Press the recirculation (REC) and fresh (FRE) switch as desired.
RJIA1971E
Switch LED status of
REC/FRE switch Setting status Setting changeover method
REC ON Manual REC status is memorized. (Initial setting)
REC SW: ON
OFF AUTO control
FRE ON Manual FRE status is memorized.
FRE SW: ON
OFF AUTO control (Initial setting)