BR-32
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2005 July 2005 FX
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsAFS001NF
Unit: mm (in)
Brake PedalAFS001NG
Brake BoosterAFS001NH
Vacuum type
Check ValveAFS001NI
Front Disc BrakeAFS001NJ
Rear Disc BrakeAFS001NK
Front brake Rotor outer diameter
× thickness 320 × 28 (12.60 × 1.10)
Pad length × width × thickness 111.0 × 73.5 × 9.5 (4.73 × 2.894 × 0.374)
Cylinder bore diameter 63.6 (2.504)
Rear brake Rotor outer diameter
× thickness 308 × 16 (12.13 × 0.63)
Pad length × width × thickness 83.0 × 33.0 × 8.5 (3.268 × 1.299 × 0.335)
Cylinder bore diameter 42.86 (1.6874)
Master cylinder Cylinder bore diameter 25.4 (1.00)
Control valve Valve model Electric brake force distribution
Brake booster Diaphragm diameter Primary 228.5 (9.0)
Secondary 203.0 (8.0)
Recommended brake fluid DOT 3
Brake pedal height (from dash panel top surface) 161.5 − 171.5 mm (6.36 − 6.75 in)
Depressed pedal height [under a force of 490 N (50 kg, 110 lb)
with engine running] More than 80 mm (3.15 in)
Clearance between stopper rubber and the threaded end of stop
lamp switch 0.74
− 1.96 mm (0.0291 − 0.0772 in)
Pedal play 3 − 11 mm (0.12 − 0.43 in)
Input rod installation standard dimension 126.5 mm (4.98 in)
Vacuum leakage
[at a vacuum of –66.7 kPa (–500 mmHg, –19.69 inHg)] Within a vacuum of 1.3 kPa (10 mmHg, 0.39 inHg) for 15 seconds
Brake pad Standard thickness (new) 9.5 mm (0.374 in)
Repair limit thickness 2.0 mm (0.079 in)
Disc rotor Standard thickness (new) 28.0 mm (1.102 in)
Repair limit thickness 26.0 mm (1.024 in)
Maximum uneven wear (measured at 8 positions) 0.015mm (0.0006 in)
Runout limit (with the disc rotor attached to the vehicle) 0.04 mm (0.0016 in)
Brake pad Standard thickness (new) 8.5 mm (0.335 in)
Repair limit thickness 2.0 mm (0.079 in)
Disc rotor Standard thickness (new) 16.0 mm (0.630 in)
Repair limit thickness 14.0 mm (0.551 in)
Maximum uneven wear (measured at 8 positions) 0.015 mm (0.0006 in)
Runout limit (with the disc rotor attached to the vehi-
cle) 0.05 mm (0.0020 in)
BRC-6
[VDC/TCS/ABS]
ON-VEHICLE SERVICE
Revision: 2005 July 2005 FX
ON-VEHICLE SERVICEPFP:00000
Adjustment of Steering Angle Sensor Neutral PositionAFS001S9
In case of doing work that applies to the list below, make sure to adjust neutral position of steering angle sen-
sor before running vehicle.
× : Required
–: Not required
CAUTION:
To adjust neutral position of steering angle sensor, make sure to use CONSULT-II.
(Adjustment can not be done without CONSULT-II.)
1. Stop vehicle with front wheels in straight-ahead position.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data link connector on vehicle, and turn ignition switch ON (do not start engine).
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which performs CAN communication.
3. Touch “ABS”, “WORK SUPPORT” and “ST ANGLE SENSOR ADJUSTMENT” on CONSULT-II screen in this order. Refer to BRC-26, "
CONSULT-II BASIC OPERATION PROCEDURE" .
4. Touch “START”. CAUTION:
Do not touch steering wheel while adjusting steering angle
sensor.
5. After approximately 10 seconds, touch “END”. (After approxi- mately 60 seconds, it ends automatically.)
6. Turn ignition switch OFF, then turn it ON again. CAUTION:
Be sure to perform above operation.
7. Run vehicle with front wheels in straight-ahead position, then stop.
8. Select “DATA MONITOR”, “SELECTION FROM MENU”, and “STR ANGLE SIG” on CONSULT-II screen. Then make sure “STR ANGLE SIG” is within 0 ±3.5 deg. If value is more than specification, repeat steps 3
to 7.
9. Erase memory of ABS actuator and electric unit (control unit) and ECM.
10. Turn ignition switch OFF.
Calibration of Decel G Sensor (AWD Model)AFS001TQ
NOTE:
After removing/installing or replacing yaw rate/side/decel G sensor, ABS actuator and electric unit (control
unit), suspension components, or after adjusting wheel alignment, make sure to calibrate of decel G sensor
before running vehicle.
CAUTION:
To calibrate decel G sensor, make sure to use CONSULT-II. (Adjustment can not be done without CON-
SULT-II.)
Situation Adjustment of Steering Angle Sensor Neutral Position
Removing/Installing ABS actuator and electric unit (control unit) −
Replacing ABS actuator and electric unit (control unit) ×
Removing/Installing steering angle sensor ×
Removing/Installing steering components ×
Removing/Installing suspension components ×
Change 4 tires to new ones –
Tire rotation –
Adjusting wheel alignment ×
SFIA0371E
TROUBLE DIAGNOSIS BRC-25
[VDC/TCS/ABS]
C
D E
G H
I
J
K L
M A
B
BRC
Revision: 2005 July 2005 FX
Note 1: Confirm tire pressure is normal.
Note 2: ON/OFF timing of ABS warning lamp
ON: Approx. Within 2 seconds after ignition switch is turned ON, or when a malfunction is detected.
OFF: Approx. 2 seconds after ignition switch is turned ON (when system is in normal operation) and VDC/TCS function is not activa ted.
Note 3: ON/OFF timing of VDC OFF indicator lamp
ON: Approx. Within 2 seconds after ignition switch is turned ON, or when a malfunction is detected and VDC OFF switch is ON.
OFF: Approx 2 seconds after ignition switch is turned ON (when system is in normal operation.) And when VDC OFF switch is OFF.
Note 4: SLIP indicator lamp ON/OFF timing
ON: Approx. Within 2 seconds after ignition switch is turned ON, or when a malfunction is detected and VDC/TCS function is activa ted
while driving.
OFF: Approx. 2 seconds after ignition switch is turned ON (when system is in normal operation) and VDC/TCS function is not activa ted.
Blinking: VDC/TCS function is active during driving
Note 5: Only AWD model.
Note 6: Serves as EBD warning lamp.
CONSULT-II FunctionsAFS001SQ
CONSULT-II MAIN FUNCTION
In a diagnosis function (main function), there are “WORK SUPPORT”, “SELF-DIAGNOSTIC RESULTS”,
“DATA MONITOR”, “CAN DIAG SUPPORT MNTR”, “ACTIVE TEST”, “FUNCTION TEST”, “ECU PART NUM-
BER”.
FLUID LEV SW ON/OFF status of
brake fluid level switch When brake fluid level switch
ON ON
BRC-51, "
Inspection 11:
Brake Fluid Level Switch
Circuit"When brake fluid level switch
OFF OFF
VDC FAIL SIG
TCS FAIL SIG
ABS FAIL SIG
EBD FAIL SIG Fail signal status VDC fail
TCS fail
ABS fail
EBD fail ON
VDC system
TCS system
ABS system
EBD system
VDC normal
TCS normal
ABS normal
EBD normal OFF
EBD WARN LAMP Brake warning lamp on
condition (Note 6) Brake warning lamp ON ON
BRC-37, "
BASIC
INSPECTION 3: ABS
WARNING LAMP, VDC
OFF INDICATOR LAMP,
SLIP INDICATOR LAMP
and BRAKE WARNING
LAMP INSPECTION"
Brake warning lamp OFF OFF
EBD SIGNAL EBD operation EBD active ON
—
EBD not active OFF
ABS SIGNAL ABS operation ABS active ON
ABS not active OFF
TCS SIGNAL TCS operation TCS active ON
TCS not active OFF
VDC SIGNAL VDC operation VDC active ON
VDC not active OFF
CRANKING SIG CRANKING status Cranking ON
Not cranking OFF
4WD FAIL REQ ETS fail status (Note 5) ETS fail ON
ETS normal OFF
2WD/4WD Drive axle 2WD model 2WD
AW D mod el AWD
Monitor item Display content
Data monitor
Check item
Condition Reference value in
normal operation
TROUBLE DIAGNOSIS BRC-29
[VDC/TCS/ABS]
C
D E
G H
I
J
K L
M A
B
BRC
Revision: 2005 July 2005 FX
FR LH IN ABS SOL
[C1120] Circuit of front LH IN ABS solenoid is open or shorted, or control
line is open or shorted to power supply or ground.
BRC-46, "
Inspection 7:
Solenoid and VDC
Change-Over Valve Cir-
cuit"
FR LH OUT ABS SOL
[C1121] Circuit of front LH OUT ABS solenoid is open or shorted, or con-
trol line is open or shorted to power supply or ground.
RR RH IN ABS SOL
[C1126] Circuit of rear RH IN ABS solenoid is open or shorted, or control
line is open or shorted to power supply or ground.
RR RH OUT ABS SOL
[C1127] Circuit of rear RH OUT ABS solenoid is open or shorted, or con-
trol line is open or shorted to power supply or ground.
FR RH IN ABS SOL
[C1122] Circuit of front RH IN ABS solenoid is open or shorted, or control
line is open or shorted to power supply or ground.
FR RH OUT ABS SOL
[C1123] Circuit of front RH OUT ABS solenoid is open or shorted, or con-
trol line is open or shorted to power supply or ground.
RR LH IN ABS SOL
[C1124] Circuit of rear LH IN ABS solenoid is open or shorted, or control
line is open or shorted to power supply or ground.
RR LH OUT ABS SOL
[C1125] Circuit of rear LH OUT ABS solenoid is open or shorted, or con-
trol line is open or shorted to power supply or ground.
CV1
[C1164] Primary side VDC switch-over solenoid valve 1 (cut valve 1) is
open or shorted, or control line is open or shorted to power sup-
ply or ground.
CV2
[C1165] Secondary side VDC switch-over solenoid valve 2 (cut valve 2) is
open or shorted, or control line is open or shorted to power sup-
ply or ground.
SV1
[C1166] Primary side VDC switch-over solenoid valve 1 (suction valve 1)
is open or shorted, or control line is open or shorted to power
supply or ground.
SV2
[C1167] Secondary side VDC switch-over solenoid valve 2 (suction valve
2) is open or shorted, or control line is open or shorted to power
supply or ground.
PUMP MOTOR (Note 3)
[ C 1111 ] During actuator motor operation with ON, when actuator motor
turns OFF or when control line for actuator motor relay is open. BRC-47, "
Inspection 8:
Actuator Motor Circuit"During actuator motor operation with OFF, when actuator motor
turns ON or when control line for relay is shorted to ground.
ABS SENSOR
[ABNORMAL SIGNAL]
[C1115] Wheel sensor input is malfunction. BRC-37, "
Inspection 1:
Wheel Sensor Circuit"
(Note 1)
BATTERY VOLTAGE
[ABNORMAL]
[C1109] ABS actuator and electric unit (control unit) power voltage is too
low. BRC-48, "
Inspection 9:
ABS Actuator and Elec-
tric Unit (Control Unit)
Power Supply and
Ground Circuit"
ST ANG SEN SIGNAL
[C1144] Neutral position correction of steering angle sensor is not fin-
ished. BRC-42, "Inspection 5:
Steering Angle Sensor
Circuit"ST ANG SEN COM CIR
[C1156] CAN communication line or steering angle sensor has generated
an error.
SIDE G-SEN CIRCUIT
[C1146] Side G sensor is malfunctioning, or signal line of side G sensor is
open or shorted. BRC-44, "
Inspection 6:
Yaw Rate/Side G Sensor
(2WD Model), Yaw Rate/
Side/Decel G sensor
(AWD Models) Circuit"
CONTROLLER FAILURE
[C1110] Internal malfunction of ABS actuator and electric unit (control
unit) BRC-40, "Inspection 3:
VDC/TCS/ABS Control
Unit Circuit"
Self-diagnostic item Malfunction detecting condition Check system
BRC-30
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
Note 1: After completing repairs of shorted sensor circuit, when turning ignition switch ON, ABS warning lamp
turned on. Make that ABS warning lamp turned off while driving vehicle at approximately 30 km/h (19 MPH) or
more for approximately 1 minute according to self-diagnosis procedure. In addition, if wheel sensor 2 is dis-
played for wheels, check wheel sensor circuit and also check ABS actuator and electric unit (control unit)
power voltage.
Note 2: If multiple malfunctions are detected including CAN communication line [U1000], perform diagnosis for
CAN communication line first.
Note 3: “ACTUATOR RLY” on the CONSULT-II self-diagnostic results indicates the malfunction of actuator
relay or circuit. Actuator relay is imbedded in ABS actuator and electric unit (control unit).
DATA MONITOR
Operation Procedure
1. After turning ignition switch OFF, connect CONSULT-II and CONVERTER to data link connector.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which performs CAN communication.
2. Turn ignition switch ON.
3. Touch “START (NISSAN BASED VHCL)”, “ABS”, “DATA MONITOR” in order on the CONSULT-II screen. If “ABS” is not indicated, go to GI-39, "
CONSULT-II Data Link Connector (DLC) Circuit" .
CAN COMM CIRCUIT
[U1000]
CAN communication line is open or shorted.
ABS actuator and electric unit (control unit) internal malfunc-
tion
Battery voltage for EMC is suddenly interrupted for approxi-
mately 0.5 seconds or more. BRC-53, "
Inspection 14:
CAN Communication
Circuit" (Note 2)
BR FLUID LEVEL LOW
[C1155] Brake fluid level drops or circuit between ABS actuator and elec-
tric unit (control unit) and brake fluid level switch is open or
shorted. BRC-51, "
Inspection 11:
Brake Fluid Level Switch
Circuit"
VARIANT CODING
[C1170] V coding is not functioning. ABS actuator and elec-
tric unit (control unit) and
circuit
G - SENSOR (AWD model)
[C1113] Decel G sensor is malfunctioning, or signal line of Decel G sen-
sor is open or shorted. BRC-44, "
Inspection 6:
Yaw Rate/Side G Sensor
(2WD Model), Yaw Rate/
Side/Decel G sensor
(AWD Models) Circuit"
ENGINE SIGNAL 1
[C1130] Based on the signal from ECM, ABS actuator and electric unit
(control unit) judges that engine fuel cut system is malfunction-
ing. –
ENGINE SIGNAL 2
[C1131] Based on the signal from ECM, ABS actuator and electric unit
(control unit) judges that engine ETC system is malfunctioning. –
ENGINE SIGNAL 3
[C1132] Based on the signal from ECM, ABS actuator and electric unit
(control unit) judges that engine CAN system is malfunctioning. –
ENGINE SIGNAL 4
[C1133] Based on the signal from ECM, ABS actuator and electric unit
(control unit) judges that engine torque down system is malfunc-
tioning. –
ENGINE SIGNAL 6
[C1136] Based on the signal from ECM, ABS actuator and electric unit
(control unit) judges that engine control system is malfunctioning. –
ACTUATOR RLY
[C1140] (Note 3)
Actuator solenoid valve relay is ON, even if control unit sends
off signal.
Actuator solenoid valve relay is OFF, even if control unit sends
on signal. BRC-47, "
Inspection 8:
Actuator Motor Circuit"
DECEL G SEN SET (AWD model)
[C1160] Neutral position correction of Decel G sensor is not finished. BRC-52, "
Inspection 13:
When “DECEL G SEN
SET” Appears on Self-
diagnostic Results Dis-
play (AWD Model)"
Self-diagnostic item Malfunction detecting condition Check system
BRC-44
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
5. PERFORM DATA MONITOR
1. Connect steering angle sensor and ABS actuator and electric unit (control unit) connectors.
2. Perform “DATA MONITOR” of the “STEERING ANGLE SIGNAL” to check if the status is normal.
OK or NG
OK >> Perform ABS actuator and electric unit (control unit) self-diagnosis again.
NG >> Replace steering angle sensor and adjust neutral position of steering angle sensor. Refer to BRC-
6, "Adjustment of Steering Angle Sensor Neutral Position" .
Inspection 6: Yaw Rate/Side G Sensor (2WD Model), Yaw Rate/Side/Decel G sen-
sor (AWD Models) Circuit
AFS001SY
DTC C1145, C1146, C1113
CAUTION:
Sudden turns (such as spin turns, acceleration turns), drifting, etc. may cause the G sensor circuit
indicate a malfunction. However, this is not a malfunction, if normal operation can be resumed after
restarting engine.
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Check the self-diagnostic results.
CAUTION:
When on a turntable, such as at a parking structure entrance, or when on a moving object with engine
running, VDC OFF indicator lamp might turn on and self-diagnosis using CONSULT-II the yaw rate sen-
sor system might be displayed, but in this case there is no malfunction in yaw rate sensor circuit. As
soon as vehicle leaves turntable or moving object, restart engine to return the system to normal.
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK CONNECTOR
1. Disconnect G sensor connector and ABS actuator and electric unit (control unit) connector and check ter- minals for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or replace
terminal.
2. Reconnect connectors and perform a ABS actuator and electric unit (control unit) self-diagnosis again.
OK or NG
OK >> Connector terminal contact is loose, damaged, open or shorted.
NG >> GO TO 3.
Steering condition Data monitor
Straight-ahead -3.5 deg - +3.5 deg
Turn wheel to the right by 90 °. Approx. -90 deg
Turn wheel to the left by 90 °. Approx. +90 deg
Self-diagnostic results
YAW RATE SENSOR
SIDE G-SEN CIRCUIT
G-SENSOR (AWD model)
COMBINATION METERS DI-5
C
D E
F
G H
I
J
L
M A
B
DI
Revision: 2005 July 2005 FX
COMBINATION METERSPFP:24814
System DescriptionAKS005MH
UNIFIED METER CONTROL UNIT
Speedometer, odo/trip meter, tachometer, fuel gauge and water temperature gauge are controlled by the
unified meter control unit, which is built into the combination meter. Unified meter control unit receives sig-
nals from unified meter and A/C amp.
Warning lamp and indicator lamp of combination meter are controlled by signals drawn from the unified
meter and A/C amp.
Digital meter is adopted for odo/trip meter*.
*The record of the odo meter is kept even if the battery cable is disconnected. The record of the trip meter
is erased when the battery cable is disconnected.
Odo/trip meter, A/T indicator and ICC system display segments can be checked in diagnosis mode.
Meters/gauges can be checked in diagnosis mode.
Illumination Control
The unified meter control unit outputs the odo/trip meter and A/T
indicator lighting when the ignition switch is turned on. When the
lighting switch is turned on, light on for the combination meter dial,
illumination control switch and external lighting are output. In addi-
tion, when the lighting switch is turned on, the illumination control
switch on the left side of the combination meter can be used to
adjust the brightness of each light. The brightness can be adjusted
to sixteen different levels: From 0 (no lights) to 15 (maximum).
Pressing the illumination control switch will brighten or darken the
lights. When the ignition switch is in the START position, the combi-
nation meter dial lighting and illumination control switch lighting are
turned off.
UNIFIED METER AND A/C AMP.
Refer to DI-28, "System Description" in “UNIFIED METER AND A/C AMP”.
SKIA4795E
DI-6
COMBINATION METERS
Revision: 2005 July 2005 FX
HOW TO CHANGE THE DISPLAY FOR ODO/TRIP METER
The vehicle speed signal and the memory signals from the meter memory circuit are processed by the
combination meter and the mileage is displayed.
Switch modes with following procedure.
When trip transfer switch is pressed, trip meter display changes.
If trip reset switch is pressed for 1 second or more while trip A is
displayed, only trip A is reset. (Trip B operates the same way.)
If the battery is disconnected, odometer mileage will be retained
but the trip meter is reset to 0.0.
POWER SUPPLY AND GROUND CIRCUIT
Power is supplied at all times
through 10A fuse [No. 19, located in the fuse block (J/B)]
to combination meter terminal 8, and
to unified meter and A/C amp. terminal 21.
With the ignition switch in the ON or START position, power is supplied
through 10A fuse [No. 14, located in the fuse block (J/B)]
to combination meter terminal 7,
through 10A fuse [No. 12, located in the fuse block (J/B)]
to unified meter and A/C amp. terminal 22.
With the ignition switch in the ACC or ON position, power is supplied
through 15A fuse [No. 10, located in the fuse block (J/B)], and
through 15A fuse [No. 11, located in the fuse block (J/B)]
to unified meter and A/C amp. terminal 46.
Ground is supplied
to combination meter terminals 5, 6 and 15
through grounds M35, M45 and M85,
to unified meter and A/C amp. terminals 29 and 30
through grounds M35, M45 and M85.
PKIA2382E
SKIA4817E