2005 Hyundai Terracan Owner's Manual

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35
To check the power steering fluid level, be sure the ignition is "OFF",then check to make certain that the power steering fluid level is between the "MAX" and "MIN" level markingson the fluid reservoir. NOTE: Grinding noise from the power steering pump may be heard im- mediately after the engine is startedin extremely cold conditions (be- low - 20°C). If the noise stops dur- ing warm up, there is no abnormalfunction in the system. If is due to a power steering fluid characteris- tic in extremely cold conditions.
Recommended Fluid Use PSF-3 type fluid. NOTE: Do not start the engine when the power steering oil reservoir is empty.
FUEL FILTER
G240A01A-AAT
POWER STEERING HOSES
It is suggested that you check the
power steering hose connections for fluid leakage at regular intervals. The power steering hoses should be re-placed if there is severe surface crack- ing, pulling, scuffing or worn spots. Deterioration of the hose could causepremature failure. G350A02HP-GAT Bleeding the Fuel System (For Diesel Engine (2.5 TCI)) The fuel system should be bled to remove air as described in the illus- tration if the fuel supply is exhausted during travel, when the fuel filter isreplaced, or if the vehicle is not used for a long time.
1. Loosen the air bleed bolt at the
upper part of the fuel filter with a flat-head screwdriver or equivalent. G350A01HP

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36
!WARNING:
o Do not smoke or have any other open flame near the vehicle while bleeding the fuel system.
o Be sure to carefully clean away any fuel which spilled onto nearby parts coming out of the air bleed bolt, because suchaccumulations of fuel might ig- nite and cause a fire. G300A02HP-GAT
Removal of Water from the Fuel Filter (For Diesel Engine (2.5 TCI))
If the fuel filter warning lamp illumi-
nates during driving, it indicates that water has accumulated in the fuel filter. If this occurs, remove the water as described below.
G300A01HP
1. Loosen the drain plug at the bot- tom of the fuel filter.
2. Pump the hand pump until there
are no more bubbles in the fuelcoming out of the air bleed bolt. When doing this, place a cloth around the air bleed bolt to preventthe escaping fuel from spewing about.
3. Tighten the air bleed bolt when there are no more bubbles in thefuel.
4. Continue pumping until the hand pump becomes stiff.
5. Finally, check to be sure that there is no leakage of fuel. If in doubt, consult your nearestauthorized HYUNDAI dealer. G350A02HP

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2. Operate the hand pump slowly 6 or
7 times in order to force the water out through the drain plug.
3. Tighten the drain plug when water no longer comes out.
4. Loosen the air bleed bolt and bleed the air.(Refer to "Bleeding the fuel sys-tem".)
5. Check to be sure that the warning lamp illuminates when the ignitionkey is turned to "ON", and that itgoes off when the engine is started.If in doubt, consult your nearestauthorized HYUNDAI dealer. G350A02HP
!
NOTE: It is recommended that water ac-
cumulated in the fuel filter should be removed by an authorized Hyundai dealer. G350B01HP-GAT Bleeding the Fuel System (For Diesel Gngine (2.9 CRDi)) The fuel system should be bled to remove air as described in the illus- tration if the fuel supply is exhausted during travel, when the fuel filter isreplaced, or if the vehicle is not used for a long time.
1. Pump the hand prime pump with
your hand for one minute(about 20~30 times).
2. Turn the ignition key to the "START"
position and release it 2~3 times shortly until the engine starts. HHP5048
WARNING:
o Do not smoke or have any other open flame near the vehicle whilebleeding the fuel system.
o Be sure to carefully wipe away any water drained out in this manner, because the fuel mixedin the water might be ignited and result in a fire.

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!
G300B02HP-GAT
Removal of Water from the Fuel Filter (For Diesel Engine (2.9 CRDi))
If the fuel filter warning lamp illumi-
nates during driving, it indicates that water has accumulated in the fuelfilter. If this occurs, remove the water as described below.
1. Loosen the drain plug at the bot-
tom of the fuel filter.
2. Tighten the drain plug when water
no longer comes out. 3. Check to be sure that the warning
lamp illuminates when the ignition key is turned to "ON", and that it goes off when the engine is started. If in doubt, consult your nearest authorized HYUNDAI dealer.
NOTE: It is recommended that water ac-
cumulated in the fuel filter should be removed by an authorizedHyundai dealer.
WARNING:
Be sure to carefully wipe away any
water drained out in this manner,because the fuel mixed in the wa- ter might be ignited and result in a fire.
HHP5047
!
CAUTION:
Do not hold the ignition key in the
"START" position for more than 15 seconds. Doing so may cause the engine and the injection pumpto damage.

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39REPLACING HEADLIGHT BULBS
G260A02A-GAT Before attempting to replace a head- light bulb, be sure the switch is turned to the "OFF" position. The next paragraph shows how to reach the headlight bulbs so they may be changed. Be sure to replacethe burned-out bulb with one of the same number and wattage rating.
CAUTION:
Keep the lamps out of contact with
petroleum product, such as oil, gasoline, etc.
! G270A01B-GAT
Headlight Bulb
1. Allow the bulb to cool. Wear eye
protection.
2. Open the engine hood.
3. Always grasp the bulb by its plas- tic base, avoid touching the glass.
4. Using a spanner, remove the head- light assembly mounting bolts.
5. Disconnect the power cord from the bulb base in the back of the headlight.
G270A01HP7. Disconnect the connector from the
bulb base in the back of the head- light.
G270A02HP
6. Turn the plastic cover counter- clockwise and remove it. 8. Push the bulb spring to remove
the headlight bulb.

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40HEADLIGHT AIMING AD- JUSTMENT
G290A01HP-GAT
G290A01HP G290A02HP
Before performing aiming adjustment,
make sure of the following.
!WARNING:
The halogen bulb contains gas
under pressure and if impacted could shatter, resulting in flyingfragments. Always wear eye pro- tection when servicing the bulb. Protect the bulb against abrasionsor scratches and against liquids when lighted. Turn the bulb on only when installed in a headlight.Replace the headlight if damaged or cracked. Keep the bulb out of the reach of children and disposeof the used bulb with care.
G270A03HP
9. Remove the protective cap from the replacement bulb and install the new bulb by matching the plas- tic base with the headlight hole.Reattach the bulb spring and re- connect the connector.
10.Use the protective cap and carton to promptly dispose of the old bulb.
11.Check for proper headlight aim. G270A03O(Low Beam)
(High Beam)
Vertical aiming
Horizontal aiming
Vertical aiming
Horizontal aiming

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1. Keep all tires inflated to the correct
pressure.
2. Place the vehicle on level ground and press the front bumper & rear bumper down several times. Placevehicle at a distance of 3m (118.1 in.) from the test wall.
3. See that the vehicle is unloaded (except for full levels of coolant, engine oil and fuel, and spare tire,jack, and tools). Have the driver or equivalent weight placed in driver's seat.
4. Clean the headlight lens and turn on the headlight.
5. Open the hood.
6. Draw the vertical line (through the center of each headlight) and thehorizontal line (through the center of each headlight) on the aiming screen.
(1) Horizontal line dimension from
ground : Low Beam : 894 mm (35.1 in.) High Beam : 839 mm (33 in.)
(2) Distance between each vertical line : Low Beam : 1,316 mm (51.8 in.) High Beam : 1,076 mm (42.4 in.) And then, draw a parallel line at 38
mm (1.50 in.) under the horizontalline in case of adjusting the low beam or at 21 mm (0.83 in.) under the horizontal line in case of adjusting thehigh beam.
7. Adjust each cut-off line of the low beam to the parallel line with a phillips screwdriver - VERTICALAIMING.
8. Adjust each cut-off line of the low beam to the each vertical line witha phillips screwdriver - HORIZON- TAL AIMING. G290B01HP-GAT Adjustment After Headlight As- sembly Replacement
G290B02HP
LW
H Cut-off line
"P"
Vertical line
Horizontal line
Ground line
21 mm39 mm
(High Beam)
H
G290B01HP-1
LW
"P"
38 mm
H
H
(Low Beam)
Vertical line
Ground line
Cut-off line
Horizontal line

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"W" Distance between each headlight center :Low Beam : 1,316 mm (51.8 in.) High Beam : 1,076 mm (42.4 in.) "L" Distance between the headlightsand the wall that the lights are tested against : Low Beam : 3,000 mm (118.11 in.) High Beam : 3,000 mm (118.11in.)
If the vehicle has had front body
repair and the headlight assemblyhas been replaced, the headlight aim- ing should be checked using an aim- ing screen as shown in the illustra-tion. Turn on the headlight switch. (Low Beam or High Beam Position).
1. Adjust headlights so that main axis of light is parallel to center line of the body and is aligned with point "P" shown in the illustration.
2. Dotted lines in the illustration show the center of headlights. "H" Horizontal center line of headlightsfrom ground :Low Beam : 894 mm (35.1 in.) High Beam : 839 mm (33 in.)