2005 Citroen BERLINGO Lock

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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder block
Coolant pump
14Pre-tightening0,3 ± 0,1
Tightening0,9 ± 0,1
Con rod screws
15Pre-tightening1 ± 0,1
Angular tightening100° ± 5°
Damping flywheel (according to equipment)
Pre-tightening3 ± 0,3
16Angular tightening90°±5°
Flywheel (according to equipment)
Pre-tightening1,7 ± 0,2
Angular tightening75°±5°
Engines: 9HY - 9HZ
B1DP1LKPB1CP0GKC
(16) Sequence for tightening the flywheel screws
C4
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder block
Bearing cap fixing screws
Pre-tightening1 ± 0,2
17Slackening180°
Tightening3 ± 0,3
Angular tightening140° ± 5°
18 Crankshaft bearing cap cover screws 0,8 ± 0,3
Crankshaft bearing cap cover screws
19Pre-tightening0,6 ± 0,2
Tightening0,8 ± 0,3
Accessories drive pulley
20Pre-tightening3,5 ± 0,4
Angular tightening190° ± 5°
Engines: 9HY - 9HZ
B1DP1LKP
C4
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder block
Crankshaft bearing cap cover.
Tightening method:
Pre-tighten the 10 screws(17)
(from 1 to 10) to1
Pre-tighten the 14 screws (19)
(from 11 to 24) to 0,6
Tighten the2 screws (18)
(inside the flywheel bell housing) to0,8
Slacken the screws (17) by 180°
Tighten the 10screws (17)
(from 1 to 10)to 3
Tighten the screws (17)
(from 1 to 10) by 140°
Tighten the14 screws (19) (from 11 to 24)to 0,8
Engines: 9HY - 9HZ
B1DP1LLD
(17) Bearing cap fixing screws (screws M9)
(18) Crankshaft bearing cap cover screws(screws M6)
(19) Crankshaft bearing cap cover screws (screws M6)
C4
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Injection circuit
44 Diesel fuel high pressure pump rear support 2 ± 0,5
Union on diesel fuel high pressure pump
45Pre-tightening2 ± 0,5
Tightening2,5 ± 0,3
46 Fuel high pressure common injection rail on engine block 2,2 ± 0,3
Unions on fuel high pressure common injection rail
47Pre-tightening2 ± 0,5
Tightening2,5 ± 0,3
48 Fuel filter support 0,7 ± 0,1
Engines: 9HY - 9HZ
B1HP22SD
C4
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engines9HZ - 9HY
Crankshaft
Bearing cap fixing screws
Pre-tightening1 ± 0,2
Slackening180° ± 5°
Tightening3 ± 0,3
Angular tightening140° ± 5°
Con rod screws
Tightening1 ± 0,1
Angular tightening100° ± 5°
Accessories drive pulley
Pre-tightening3,5 ± 0,4
Angular tightening190 ± 5°
Cylinder block
Sump1,3 ± 0,1
Timing belt guide roller3,7 ± 0,3
Timing belt tensioner roller2,7 ± 0,2
XSARA PICASSO
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engines9HZ - 9HY
Lubrication circuit
Oil pump assembly
Pre-tightening0,5 ± 0,1
Tightening0,9 ± 0,1
Oil/coolant heat exchanger1 ± 0,2
Turbocharger lubrication pipe3 ± 0,5
Diesel injection circuit
Injector fixing flange nut
Pre-tightening4 ± 0,1
Angular tightening65°±5°
Fuel high pressure common injection rail on engine block 2,2 ± 0,2
Union on fuel high pressure common injection rail
Pre-tightening1,7 ± 0,2
Tightening2,2 ± 0,2
Diesel injection pump on support2,2 ± 0,2
Union on injector diesel
Pre-tightening2 ± 0,5
Tightening2,5 ± 0,3
XSARA PICASSO
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Crankshaft
Bearing cap fixing screws7 ± 0,7
Con rod nuts
Pre-tightening2 ± 0,2
Angular tightening70°±5°
Accessories drive pulley hub
Pre-tightening4 ± 0,2
Angular tightening55°±5°
Accessories drive pulley1 ± 0,1
Cylinder block
Piston skirt spray jet1 ± 0,1
Sump1,6 ± 0,1
Timing belt guide roller4,3 ± 0,4
Timing belt tensioner roller2,1 ± 0,2
Cylinder head
Camshaft bearing covers2 ± 0,2
Exhaust manifold0,3
Valve cover0,5
Camshaft / hub4,3 ± 0,4
Camshaft pinion / hub2,3 ± 0,2 Engine: WJY
XSARA
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Crankshaft
Bearing cap fixing screws7 ± 0,7
Con rod nuts
Pre-tightening2 ± 0,2
Angular tightening70°±5°
Accessories drive pulley hub
Pre-tightening4 ± 0,2
Angular tightening55°±5°
Accessories drive pulley1 ± 0,1
Cylinder block
Piston spray jet1 ± 0,1
Sump1,6 ± 0,1
Timing belt guide roller4,3 ± 0,4
Timing belt tensioner roller2,1 ± 0,2
Cylinder head
Camshaft bearing covers2 ± 0,2
Exhaust manifold3 ± 0,3
Valve cover0,5
Camshaft / hub4,3 ± 0,4
Camshaft pinion / hub2,3 ± 0,2 Engine: WJY
XSARA
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