2005 CHRYSLER CARAVAN lock

FLOOR CONSOLE KEY LOCK
TUMBLER - FOLD-IN-FLOOR
REMOVAL
(1) The key lock tumbler may be removed by
depressing the tab on the lock cylinder with a stiff
wire, to release the lock tumbler.
(2) Pull key and lock tumbler from the lock cylin-
der.
INSTALLATION
(1) Place lock tumbler and key into the lock cylin-
der and push tumbler in until it lock into position.
FLOOR CONSOLE LID LATCH -
FOLD-IN-FLOOR
REMOVAL
(1) Open floor console door and remove the three
screws attaching door to the hinge.
(2) Remove the six screws attaching inner door
panel, and separate inner panel from outer (Fig. 18).
(3) Remove two screws attaching lock cylinder to
door, and remove lock cylinder.
(4) Remove lock latch and handle as necessary
(Fig. 19).
INSTALLATION
(1) Place lock latch and door release handle into
position (Fig. 19).(2) Place lock cylinder into position. Install two
screws attaching lock cylinder (Fig. 18).
(3) Place the inner and outer door panels together.
Install six screws attaching door panels.
(4) Place door panel into position, and install the
three screws attaching door to the hinge.
Fig. 17 CELL PHONE HOLDER
1 - COMPRESS LEGS TO RELEASE
2 - CELL PHONE HOLDER
3 - FLOOR CONSOLE
Fig. 18 DOOR LATCH
1 - LOCK LATCH
2 - CONSOLE DOOR RELEASE HANDLE
3 - LOCK CYLINDER
Fig. 19 FLOOR CONSOLE DOOR
1 - INNER DOOR PANEL
2 - LOCK LATCH
3 - CONSOLE DOOR RELEASE HANDLE
4 - OUTER DOOR PANEL
23 - 90 INTERIORRS
FLOOR CONSOLE - FOLD-IN-FLOOR (Continued)

HEADLINER
REMOVAL
(1) Remove sun visors and vanity mirrors.
(2) Remove sun visor center supports.
(3) If equipped, remove coat hooks.
(4) If equipped, remove roof rail modules.
(5) Remove A-pillar trim covers. (Refer to 23 -
BODY/INTERIOR/A-PILLAR TRIM - REMOVAL).
(6) Remove B-pillar upper trim covers (Fig. 20).
(Refer to 23 - BODY/INTERIOR/B-PILLAR UPPER
TRIM - REMOVAL).
(7) Remove C-pillar upper trim covers (Fig. 21).
(Refer to 23 - BODY/INTERIOR/C-PILLAR TRIM -
REMOVAL).
(8) Remove D-pillar trim covers. (Refer to 23 -
BODY/INTERIOR/RIGHT D-PILLAR TRIM PANEL -
REMOVAL) and (Refer to 23 - BODY/INTERIOR/
LEFT D-PILLAR TRIM PANEL - REMOVAL).
(9) Remove liftgate opening header trim.
(10) If equipped, remove overhead console screws.
(11) If equipped, remove reading lamps.
(12) Remove dome lamp.
(13) Remove push in locking fasteners attaching
headlining to rear roof header and roof bows (Fig.
22).(14) Remove wiring connections.
(15) Remove headlining from roof (Fig. 23), (Fig.
24), (Fig. 25), and (Fig. 26).
(16) Extract headlining through liftgate opening.
Fig. 20 HEADLINER AT B-PILLAR
1 - FRONT AND SLIDING DOOR WEATHERSTRIP SEAL
2 - B-PILLAR UPPER TRIM PANEL
Fig. 21 HEADLINER AT C-PILLAR
1 - SLIDING DOOR WEATHERSTRIP
2 - C-PILLAR UPPER TRIM PANEL
3 - REAR QUARTER WINDOW OPENING WEATHERSTRIP
Fig. 22 HEADLINER PUSH PINS
RSINTERIOR23-91

INSTALLATION
(1) Insert headlining through liftgate opening (Fig.
23), (Fig. 24), (Fig. 25), and (Fig. 26).
(2) Place headlining in position on roof.
(3) Connect wire connectors.
(4) Install left sun visor support.
(5) Install push in locking fasteners attaching
headlining to rear roof header and bows (Fig. 22).
(6) Install right sun visor support.
(7) Install sun visors and vanity mirrors.
(8) If equipped, install roof rail modules.
(9) If equipped, install coat hooks.
(10) Install dome lamp.
(11) If equipped, install reading lamp.
(12) If equipped, install overhead console.
(13) Install liftgate opening header trim.
(14) Install D-pillar trim covers. (Refer to 23 -
BODY/INTERIOR/LEFT D-PILLAR TRIM PANEL -
INSTALLATION), and (Refer to 23 - BODY/INTERI-
OR/RIGHT D-PILLAR TRIM PANEL - INSTALLA-
TION).(15) Install C-pillar upper trim covers. (Refer to 23
- BODY/INTERIOR/C-PILLAR TRIM - INSTALLA-
TION).
(16) Install B-pillar upper trim covers. (Refer to 23
- BODY/INTERIOR/B-PILLAR UPPER TRIM -
INSTALLATION).
(17) Install A-pillar trim covers. (Refer to 23 -
BODY/INTERIOR/A-PILLAR TRIM - INSTALLA-
TION).
Fig. 23 HEADLINER WITH SIDE CURTAINS
1 - 4-WAY LOCATOR AT FRONT OF HEADLINER
2 - PUSH IN CLIPS ON SUN VISOR RETAINER RACKET AND
TWO SCREWS IN SUN VISOR SWIVEL BRACKET
3 - ONE SCREW IN OVER HEAD CONSOLE
4 - PUSH PINS ATTACHING HEADLINER TO OVERHEAD5-2WAYLOCATOR AT REAR OF HEADLINER
6 - COAT HANGER HOOKS
7 - 2-WAY LOCATORS
8 - WIRE HARNESS
23 - 92 INTERIORRS
HEADLINER (Continued)

INSTALLATION
(1) Place rear tub carpet insert into position on
weld studs (Fig. 30).
(2) Slip carpet edges under quarter trim panel.
(3) Install nuts attaching third row seat lower trim
cover (Fig. 29). Follow the tightening sequence.
(4) Fold third row seats in to floor well.
(5) Install two screws attaching front edge of floor
tub carpet.
(6) Place anchor molding into position push on
clips to lock (Fig. 28).
(7) Remove liftgate sill plate. (Refer to 23 - BODY/
INTERIOR/LIFTGATE SILL PLATE - INSTALLA-
TION).
(8) Close liftgate.
REAR HEADER TRIM
REMOVAL
(1) Disengage hidden clips holding trim to rear
header (Fig. 31).
(2) Separate rear header trim from vehicle.
INSTALLATION
(1) Place rear header trim in position on vehicle.
(2) Align guide pins on trim to holes in header.
(3) Engage hidden clips to hold trim to rear
header.
(4) Engage interlock tabs at D-pillar trim.
REAR HVAC LOUVER
REMOVAL
(1) Using a trim stick (C-4755), pry edge of louver
from bezel.
(2) Remove HVAC louver from bezel.
(3) Using a trim stick, pry lower edge of HVAC
bezel away from headlining (Fig. 32).
(4) Remove louver from vehicle.
Fig. 30 REAR FLOOR TUB CARPET INSERT
1 - REAR TUB
2- TAB ON SIDE OF CARPET IN WHEELHOUSE AREA
3 - REAR TUB CARPET
4 - LOAD THROUGH LIFTGATE OPENING
Fig. 31 REAR HEADER TRIM
1 - REAR HEADER
2 - GUIDE PINS
3 - CLIPS
Fig. 32 REAR HVAC LOUVER
1 - HEVAC DUCT
2 - REAR HEVAC LOUVER
3 - HEADLINING
4 - CLIP
23 - 96 INTERIORRS
REAR FLOOR TUB CARPETS INSERT - FOLD-IN-FLOOR (Continued)

INSTALLATION
(1) Place sill plate in position on vehicle.
(2) Engage hooks to hold outside edge of sill plate
to door sill.
(3) Align guide pins to holes in door sill.
(4) Engage hidden clips to hold sill plate to sliding
door opening sill.
(5) Engage interlock tabs at lower B-pillar and
quarter trim panel.
SUN VISOR
REMOVAL
All vehicles with driver and passenger side air
bags must have a colored coded five Bullet point air
bag warning label applied to the sun visor, verify
label availability and ensure the label is installed.
(1) Disengage sun visor from center support.
(2) Remove screws attaching sun visor to roof
header (Fig. 37).
(3) Remove sun visor from roof.
(4) If equipped, disconnect illuminated vanity mir-
ror wire connector from body harness.
(5) Remove sun visor from vehicle.
INSTALLATION
All vehicles with driver and passenger side air
bags must have a colored coded five Bullet point air
bag warning label applied to the sun visor, verify
label availability and ensure the label is installed.
(1) Place sun visor in position on vehicle.
(2) Connect illuminated vanity mirror wire connec-
tor into body harness.
(3) Place sun visor in position on roof.
(4) Install screws to hold sun visor to roof header
(Fig. 37).
(5) Engage sun visor into center support.
SUN VISOR SUPPORT
REMOVAL
(1) Disengage sun visor from support.
(2) Remove screw holding support to roof header
(Fig. 38).
(3) Remove sun visor support from vehicle.
INSTALLATION
(1) Place sun visor support in position on vehicle.
(2) Install screw holding support to roof header
(Fig. 38).
(3) Engage sun visor into support.
Fig. 36 SLIDING DOOR SILL PLATE
1 - HOOKS
2 - SILL PLATE
3 - CLIPS
4 - SLIDING DOOR SILL
5 - CLIPS
Fig. 37 SUN VISOR
1 - HEADLINING
2 - SUN VISOR
Fig. 38 SUN VISOR SUPPORT
1 - OVERHEAD CONSOLE
2 - SUN VISOR SUPPORT
3 - HEADLINING
RSINTERIOR23-99
SLIDING DOOR SILL PLATE (Continued)

SEAT BASE RISER - SECOND ROW - FOLD-IN-
FLOOR
REMOVAL............................134
INSTALLATION........................135
SEAT CUSHION COVER/FOAM -SECOND ROW
- FOLD-IN-FLOOR
REMOVAL............................136
INSTALLATION........................136
SEAT RECLINER/FORWARD FOLDING
MECHANISM -SECOND ROW -FOLD-IN-
FLOOR
REMOVAL............................137
INSTALLATION........................137
SEAT CUSHION SIDE SHIELD - SECOND ROW
- FOLD-IN-FLOOR
REMOVAL............................138
INSTALLATION........................138
SEAT GAS STRUT - SECOND ROW - FOLD-IN-
FLOOR
REMOVAL............................138
INSTALLATION........................139
SEAT PROP ROD - SECOND ROW - FOLD-IN-
FLOOR
REMOVAL............................139
INSTALLATION........................140
BUCKET SEAT BACK - QUAD BUCKET
REMOVAL............................140
INSTALLATION........................141
QUAD SEAT CUSHION
REMOVAL............................141
INSTALLATION........................141
QUAD BUCKET SEAT SIDE SHIELD/CUP
HOLDER
REMOVAL............................141
INSTALLATION........................142
QUAD BUCKET SEAT SIDE SHIELD - NO CUP
HOLDER
REMOVAL............................143
INSTALLATION........................143
QUAD BUCKET SEAT RISER
REMOVAL............................143
INSTALLATION........................143
BENCH SEAT BACK PANEL
REMOVAL............................143
INSTALLATION........................144
SEAT CUSHION COVER - QUAD BUCKET,
50/50 SPLIT, BENCH
REMOVAL............................144
INSTALLATION........................144
BENCH SEAT RISER - 50/50 SPLIT
REMOVAL............................145
INSTALLATION........................145
BENCH SEAT RISER - SECOND ROW
REMOVAL............................145
INSTALLATION........................145BENCH SEAT RISER - THIRD ROW
REMOVAL............................145
INSTALLATION........................145
SEAT BACK HINGE COVERS - QUAD BUCKET,
50/50 SPLIT, BENCH
REMOVAL............................146
INSTALLATION........................146
BENCH SEAT BACK HINGE
REMOVAL............................146
INSTALLATION
INSTALLATION......................146
SYNCHRONIZING CABLE ADJUSTMENT . . 147
BENCH SEAT BACK
REMOVAL............................147
INSTALLATION........................147
BENCH SEAT BACK COVER
REMOVAL............................148
INSTALLATION........................148
BENCH SEAT TRACK
REMOVAL............................148
INSTALLATION........................148
PLASTIC GROCERY BAG RETAINER
REMOVAL............................149
INSTALLATION........................149
UNDER SEAT STORAGE BIN
REMOVAL............................149
INSTALLATION........................149
UNDER SEAT STORAGE BIN GUIDE
REMOVAL............................150
INSTALLATION........................150
UNDER SEAT STORAGE BIN LOCK/LATCH
REMOVAL............................150
INSTALLATION........................150
LUMBAR SUPPORT
REMOVAL............................150
INSTALLATION........................150
SEAT RISER LATCH LOCKING LINK
REMOVAL............................151
INSTALLATION........................151
QUAD BUCKET SEAT SIDE SHIELD/CUP
HOLDER - FLAP AND SPRING ASSEMBLY
REMOVAL............................151
INSTALLATION........................151
BOTTOM OF SEAT CUSHION PAN PANEL-
THIRD ROW - FOLD-IN-FLOOR
REMOVAL............................152
INSTALLATION........................152
HEADREST SLEEVE - THIRD ROW - FOLD-IN-
FLOOR
REMOVAL............................152
INSTALLATION........................153
SEAT - THIRD ROW - FOLD-IN-FLOOR
REMOVAL............................153
INSTALLATION........................154
RSSEATS23 - 103

INSTALLATION
INSTALLATION
(1) Place child restraint seat module in position on
seat back (Fig. 4).
(2) Position seat back hinge interlock lever over
the top of the outboard child restraint seat hinge
(Fig. 5).
(3) Install screws attaching child restraint seat
module hinges to seat back frame lower rail (Fig. 1).
(4) Install screws attaching top of module to seat
back frame upper rail (Fig. 3). Tighten nuts to 7 N´m
(62 in. lbs.) torque.
(5) Install push in fasteners attaching upper bol-
ster to child restraint seat module (Fig. 2).(6) Return seat back to folded position.
(7) Install seat back cover. (Refer to 23 - BODY/
SEATS/SEAT BACK COVER - INSTALLATION).
(8) Check belt for smooth operation and verify
interlock operation. Recliner should not operate with
child seat deployed.
SYNCHRONIZING CABLE ADJUSTMENT
NOTE: Bench seats equipped with child restraint
seats have an interlock feature that will not allow
the seat back to fold forward with the child seat
open.
If the seat back hinges do not release at the same
time the synchronizing cable must be adjusted.
(1) Remove seat from vehicle. Refer to Owner's
Manual for proper procedures.
(2) Disengage cable from the recline mechanism by
pulling the cable end toward the front of the seat
(Fig. 6).
(3) Pull U-shaped locking tab on self-adjusting
mehcanism to disengage auto-adjust feature.
(4) Reattach self-adjusting mechanism, pulling
against spring load to tighten cable.
(5) Press locking tab onto the adjusting mecha-
nism to lock into place.
Fig. 4 CHILD RESTRAINT SEAT MODULE
1 - 1ST REAR SEAT BACK
2 - CHILD RESTRAINT SEAT MODULE
3 - SEAT BACK HINGE INTERLOCK LEVER
Fig. 5 INTERLOCK LEVER
1 - CHILD RESTRAINT SEAT HINGE
2 - SEAT BACK HINGE INTERLOCK LEVER
3 - 1ST REAR SEAT BACK
4 - SEAT BACK FRAME RAIL
RSSEATS23 - 105
CHILD SEAT MODULE, BENCH SEAT (Continued)

QUAD CHILD SEAT
REMOVAL
(1) Remove the seat. Refer to Owner's Manual for
proper procedures.
(2) Remove seat back cover (Fig. 7).
(3) Remove fasteners attaching quad child seat to
the seat (Fig. 8).
(4) Remove quad child seat from the seat.
INSTALLATION
(1) Place quad child seat in position.
(2) Install fasteners and tighten to 13.5 N´m (10 ft.
lbs.)
(3) Install seat back cover.
(4) Install seat in vehicle.
HEADREST
REMOVAL
(1) Lift head restraint to top of travel.
(2) Depress lock button on side of sleeve at top of
seat back (Fig. 9).
(3) Pull head restraint from top of seat back.
INSTALLATION
(1) Place head restraint in position.
(2) Depress lock button on side of sleeve at top of
seat back.
(3) Push heat restraint down into position.
Fig. 6 SYNCHRONIZING CABLE
1 - CABLE END
2 - LOCKING TAB
3 - SETBACK HINGE
Fig. 7 SEAT BACK COVER
1 - SEAT BACK COVER
Fig. 8 CHILD RESTRAINT SEAT BACK
1 - FASTENERS
2 - J-STRAPS
3 - FASTENERS
23 - 106 SEATSRS
CHILD SEAT MODULE, BENCH SEAT (Continued)