2005 CHEVROLET CORVETTE Owners Manual

Service............................................................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of
Your Vehicle..............................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specications....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling the Tank..............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under the Hood....................5-10
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Oil Life System..................................5-16
Engine Air Cleaner/Filter................................5-18
Automatic Transmission Fluid.........................5-20
Manual Transmission Fluid.............................5-20
Hydraulic Clutch...........................................5-20
Engine Coolant.............................................5-21Coolant Surge Tank Pressure Cap..................5-24
Engine Overheating.......................................5-24
Overheated Engine Protection
Operating Mode........................................5-26
Cooling System............................................5-26
Power Steering Fluid.....................................5-32
Windshield Washer Fluid................................5-33
Brakes........................................................5-34
Battery........................................................5-37
Jump Starting...............................................5-38
Rear Axle.......................................................5-43
Bulb Replacement..........................................5-44
High Intensity Discharge (HID) Lighting............5-44
Halogen Bulbs..............................................5-45
Headlamps, Front Turn Signal, and
Parking Lamps..........................................5-45
Sidemarker Lamps........................................5-47
Taillamps, Turn Signal, and Stoplamps............5-48
Replacement Bulbs.......................................5-48
Windshield Replacement.................................5-48
Windshield Wiper Blade Replacement..............5-49
Section 5 Service and Appearance Care
5-1

Tires..............................................................5-51
Tire Sidewall Labelling...................................5-52
Tire Terminology and Denitions.....................5-54
Extended Mobility Tires..................................5-56
Ination - Tire Pressure.................................5-58
Tire Pressure Monitor System.........................5-60
Tire Rotation................................................5-61
When It Is Time for New Tires.......................5-62
Buying New Tires.........................................5-63
Uniform Tire Quality Grading..........................5-64
Wheel Alignment and Tire Balance..................5-65
Wheel Replacement......................................5-66
Tire Chains..................................................5-68
Lifting Your Vehicle.......................................5-69
If a Tire Goes Flat........................................5-73
Appearance Care............................................5-74
Cleaning the Inside of Your Vehicle.................5-74
Fabric/Carpet...............................................5-76
Coated Moldings...........................................5-77
Leather.......................................................5-77
Instrument Panel, Vinyl, and Other Plastic
Surfaces..................................................5-77
Cargo Cover and Convenience Net.................5-77
Care of Safety Belts......................................5-78
Weatherstrips...............................................5-78
Washing Your Vehicle...................................5-78Cleaning Exterior Lamps/Lenses.....................5-79
Finish Care..................................................5-79
Windshield and Wiper Blades.........................5-79
Removable Roof Panel..................................5-80
Convertible Top............................................5-80
Aluminum Wheels.........................................5-81
Tires...........................................................5-81
Finish Damage.............................................5-82
Underbody Maintenance................................5-82
Fiberglass Springs........................................5-82
Chemical Paint Spotting.................................5-82
Vehicle Care/Appearance Materials..................5-83
Vehicle Identication......................................5-84
Vehicle Identication Number (VIN).................5-84
Service Parts Identication Label.....................5-84
Electrical System............................................5-85
Add-On Electrical Equipment..........................5-85
Headlamp Wiring..........................................5-85
Windshield Wiper Fuses................................5-85
Power Windows and Other Power Options.......5-85
Fuses and Circuit Breakers............................5-85
Instrument Panel Fuse Block..........................5-86
Engine Compartment Fuse Block....................5-89
Capacities and Specications..........................5-92
Section 5 Service and Appearance Care
5-2

Service
Your dealer knows your vehicle best and wants you to
be happy with it. We hope you will go to your dealer
for all your service needs. You will get genuine GM parts
and GM-trained and supported service people.
We hope you will want to keep your GM vehicle all GM.
Genuine GM parts have one of these marks:
California Proposition 65 Warning
Most motor vehicles, including this one, contain and/or
emit chemicals known to the State of California to
cause cancer and birth defects or other reproductive
harm. Engine exhaust, many parts and systems
(including some inside the vehicle), many uids, and
some component wear by-products contain and/or emit
these chemicals.
5-3

Doing Your Own Service Work
If you want to do some of your own service work, you
will want to use the proper service manual. It tells
you much more about how to service your vehicle than
this manual can. To order the proper service manual,
seeService Publications Ordering Information on
page 7-11.
Your vehicle has an airbag system. Before attempting to
do your own service work, seeServicing Your
Airbag-Equipped Vehicle on page 1-51.
You should keep a record with all parts receipts and list
the mileage and the date of any service work you
perform. SeeMaintenance Record on page 6-16.{CAUTION:
You can be injured and your vehicle could be
damaged if you try to do service work on a
vehicle without knowing enough about it.
Be sure you have sufficient knowledge,
experience, the proper replacement parts,
and tools before you attempt any vehicle
maintenance task.
Be sure to use the proper nuts, bolts, and
other fasteners. English and metric
fasteners can be easily confused. If you
use the wrong fasteners, parts can later
break or fall off. You could be hurt.
5-4

Adding Equipment to the Outside of
Your Vehicle
Things you might add to the outside of your vehicle can
affect the airow around it. This may cause wind
noise and affect windshield washer performance. Check
with your dealer before adding equipment to the
outside of your vehicle.
Fuel
Use of the recommended fuel is an important part of the
proper maintenance of your vehicle.
Gasoline Octane
Use premium unleaded gasoline with a posted octane of
91 or higher for best performance. You may also use
middle grade or regular unleaded gasoline rated at
87 octane or higher, but your vehicle’s acceleration may
be slightly reduced. If the octane is less than 87, you
may get a heavy knocking noise when you drive. If this
occurs, use a gasoline rated at 87 octane or higher
as soon as possible. Otherwise, you might damage your
engine.
Gasoline Specications
It is recommended that gasoline meet specications
which were developed by automobile manufacturers
around the world and contained in the World-Wide Fuel
Charter which is available from the Alliance of Automobile
Manufacturers at www.autoalliance.org/fuel_charter.htm.
Gasoline meeting these specications could provide
improved driveability and emission control system
performance compared to other gasoline.
California Fuel
If your vehicle is certied to meet California Emission
Standards, it is designed to operate on fuels that
meet California specications. See the underhood
emission control label. If this fuel is not available
in states adopting California emissions standards, your
vehicle will operate satisfactorily on fuels meeting
federal specications, but emission control system
performance may be affected. The malfunction indicator
lamp may turn on and your vehicle may fail a
smog-check test. SeeMalfunction Indicator Lamp on
page 3-42. If this occurs, return to your authorized GM
dealer for diagnosis. If it is determined that the
condition is caused by the type of fuel used, repairs
may not be covered by your warranty.
5-5

Additives
To provide cleaner air, all gasolines in the United States
are now required to contain additives that will help
prevent engine and fuel system deposits from forming,
allowing your emission control system to work
properly. In most cases, you should not have to add
anything to your fuel. However, some gasolines contain
only the minimum amount of additive required to
meet U.S. Environmental Protection Agency regulations.
General Motors recommends that you buy gasolines
that are advertised to help keep fuel injectors and intake
valves clean. If your vehicle experiences problems
due to dirty injectors or valves, try a different brand of
gasoline. Also, your GM dealer has additives that
will help correct and prevent most deposit-related
problems.
Gasolines containing oxygenates, such as ethers and
ethanol, and reformulated gasolines may be available in
your area to contribute to clean air. General Motors
recommends that you use these gasolines, particularly if
they comply with the specications described earlier.
Notice:Your vehicle was not designed for fuel that
contains methanol. Do not use fuel containing
methanol. It can corrode metal parts in your fuel
system and also damage the plastic and rubber
parts. That damage would not be covered under
your warranty.Some gasolines that are not reformulated for low
emissions may contain an octane-enhancing additive
called methylcyclopentadienyl manganese
tricarbonyl (MMT); ask the attendant where you buy
gasoline whether the fuel contains MMT. General Motors
does not recommend the use of such gasolines.
Fuels containing MMT can reduce the life of spark plugs
and the performance of the emission control system
may be affected. The malfunction indicator lamp
may turn on. If this occurs, return to your authorized GM
dealer for service.
Fuels in Foreign Countries
If you plan on driving in another country outside the
United States or Canada, the proper fuel may be hard
to nd. Never use leaded gasoline or any other fuel
not recommended in the previous text on fuel. Costly
repairs caused by use of improper fuel would not
be covered by your warranty.
To check the fuel availability, ask an auto club, or
contact a major oil company that does business in the
country where you will be driving.
5-6

Filling the Tank
{CAUTION:
Fuel vapor burns violently and a fuel re can
cause bad injuries. To help avoid injuries to
you and others, read and follow all the
instructions on the pump island. Turn off your
engine when you are refueling. Do not smoke
if you are near fuel or refueling your vehicle.
Keep sparks, ames, and smoking materials
away from fuel. Do not leave the fuel pump
unattended when refueling your vehicle — this
is against the law in some places. Keep
children away from the fuel pump; never let
children pump fuel.The tethered fuel cap is located behind a hinged fuel
door on the driver’s side of the vehicle.
5-7

The fuel door release
button is located on the
instrument panel to the left
of the steering wheel.
Push the button to release
the fuel door.
There is also a manual
fuel door release tab. It is
located against the
upper trim in the rear
compartment on the
driver’s side of the vehicle.
Pull the tab to release
the fuel door.To remove the fuel cap, turn it slowly counterclockwise.
The fuel cap has a spring in it; if the cap is released
too soon, it will spring back to the right.
While refueling, let the cap hang by the tether below the
fuel ll opening.
{CAUTION:
If you spill fuel and then something ignites it,
you could be badly burned. Fuel can spray out
on you if you open the fuel cap too quickly.
This spray can happen if your tank is nearly
full, and is more likely in hot weather. Open
the fuel cap slowly and wait for any hiss noise
to stop. Then unscrew the cap all the way.
Be careful not to spill fuel. Do not top off or overll the
tank and wait a few seconds after you have nished
pumping before removing the nozzle. Clean fuel
from painted surfaces as soon as possible. See
Washing Your Vehicle on page 5-78.
5-8