2004 YAMAHA TT600RE Service Manual

ENGENGINE REASSEMBLY
5-77
4. Install:
•Oil delivery hose (1) Union bolt: 18 Nm (1.8 mkg)
Screw (tappet cover): 10 Nm (1.0 mkg)
Air bleeder screw (oil filter cover): 5 Nm (0.5 mkg)
Amount of oil: Camshaft0.1 litres
Oil filter housing 0.06 litres
5. Remove:
•Tappet cover (intake)
•Air bleeder screw (oil filter cover)
6. Apply:
•4-stroke engine oil
•(on the top side of the camshaft and in the
oil filter housing).
Liberally apply 4-stroke engine oil in the oil
passage in the crankcase to prevent damage
to the engine.
CAUTION:
7. Install:
•Tappet cover (intake)
•Air bleeder screw (oil filter cover)
8. Adjust:
•Clutch cable free play Free play (at end of lever): 10 ~ 15 mm
See section “CLUTCH ADJUSTMENT” in
CHAPTER 3.
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ENGINE REASSEMBLY
5-78
ENG
9. Install:
•Carburetor Screw (clamp): 2 Nm (0.2 mkg)
Screw (seat): 10 Nm (1.0 mkg)
See section “CARBURETOR-INSTALLA-
TION” in CHAPTER 6.
10. Adjust:
•Throttle cable free play
Free play: 3 ~ 5 mm
Engine idle speed:1.150 ~ 1.450 rpm
See section “THROTTLE CABLE FREE
PLAY ADJUSTMENT” in CHAPTER 3.
11. Install:
•Fuel tank
Do not start the engine until it is filled with oil.
CAUTION:
12. Fill with:
•Engine oil Amount of oil (total): 3.0 litres
13. Check:
•Engine idle speed
See section “IDLE SPEED ADJUST-
MENT” in CHAPTER 3.
14. Install:
•Seat
See section “ENGINE OIL REPLACE-
MENT” in CHAPTER 3.
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6
CARB
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CARB
CHAPTER 6
CARBURETOR
CARBURETOR REMOVAL ................................................................................................ 6-1
TECHNICAL SPECIFICATIONS/TIGHTENING TORQUES/EXPLODED VIEW .............. 6-3
SECTION VIEW .......................................................................................................... 6-5
CARBURETOR DISASSEMBLY ........................................................................................ 6-6
CARBURETOR INSPECTION .......................................................................................... 6-9
CARBURETOR ASSEMBLY .............................................................................................. 6-11
FUEL LEVEL ADJUSTMENT (CARBURETOR INSTALLED) .......................................... 6-16
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CARB
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CARBCARBURETOR REMOVAL
6-1
CARBURETOR
CARBURETOR REMOVAL
Order Job name/Part name Q.ty Remarks Carburetor removal Remove the parts in order.
Seat Refer to “SEAT, FUEL TANK AND REAR
COWLING" section in CHAPTER 3.
Fuel pipe NOTE:
Fuel tank Be sure the cap is properly tightened and the fuel cock is in the “OFF” position before
removing the fuel tank.
1 Lock nut 4 Loosen.
2 Throttle cable adjuster 2 Screw.
3 Throttle cable 2
4 Hose clamp 2 Loosen.
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CARBURETOR REMOVAL
6-2
CARB
Order Job name/Part name Q.ty Remarks 5 Hose clamp 2 Loosen.
NOTE:
Move carburetor manifold clamps towards
the rear side.
6 Carburetor 2 Reverse the removal procedure for installa-
tion.
Adjust throttle cable free play (refer to
THROTTLE CABLE FREE PLAY ADJUST-
MENT” section in CHAPTER 3).
Adjust idle speed (refer to “IDLE SPEED AD-
JUSTMENT” section in CHAPTER 3).
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CARBCARBURETOR
6-3
TYPE: Y30PV-2ATK
MANUFACTURER: TEIKEI
3,5 Nm (0.35 m .
kg, 2.5 ft .
lb)
6 Nm (0.6 m .
kg, 4.3 ft .
lb)
8 Nm (0.8 m .
kg, 5.9 ft .
lb)
2 Nm (0.2 m .
kg, 1.4 ft .
lb)
2 Nm (0.2 m .
kg,
1.4 ft .
lb)
9 Nm (0.9 m .
kg, 6.3 ft .
lb)
2 Nm
(0.2 m .
kg,
1.4 ft .
lb)
2 Nm (0.2 m .
kg, 1.4 ft .
lb)
3 Nm (0.3
m .
kg, 2.1 ft .
lb)
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