2004 YAMAHA T105 Owners Manual

OWNER'S
MANUAL
5AV-F8199-E1
YAMAHA MOTOR CO., LTD.
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INTRODUCTION
Congratulations on your purchase of the
Yamaha T105E/SE. This model is the result
of Yamaha’s vast experience in the produc-
tion of fine sporting, touring, and paceset-
ting racing machines. It represents the high
degree of craftsmanship and reliability that
have made Yamaha a leader in these fields.
This manual will give you an understand-
ing of the operation, inspection, and basic
maintenance of this motorcycle. If you
have any questions about the operation or
maintenance of your motorcycle, please
consult a Yamaha dealer. T105E/SE
OWNER’S MANUAL
© 2003 by Yamaha Motor Co, Ltd.
Manufacturing
1st edition, July 2003
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co, Ltd.
is expressly prohibited.
Printed in China
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EAA10500
Particularly important information is distin-
guished in this manual by the following
notations:
Q
The Safety Alert Symbol means ATTEN-
TION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!
w
Failure to follow WARNING instructions
could result in severe injury or death
to the
motorcycle operator, a bystander or a per-
son inspecting or repairing the motorcycle.
cC
A CAUTION indicates special precautions
that must be taken to avoid damage to the
motorcycle.
NOTE:
A NOTE provides key information to make
procedures easier or clearer.
EUU13800*
NOTE:
9Yamaha continually seeks advancements
in product design and quality. Therefore,
while this manual contains the most cur-
rent product information available at the
time of printing, there may be minor dis-
crepancies between your machine and
this manual. If there is any question con-
cerning this manual, please consult your
Yamaha dealer.
9This manual should be considered a per-
manent part of this motorcycle and
should remain with it even if the motor-
cycle is subsequently sold.
EUU60100
w
PLEASE READ THIS MANUAL CAREFULLY
AND COMPLETELY BEFORE OPERATING
THIS MOTORCYCLE.
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GIVE SAFETY THE RIGHT OF WAY ...............5
GENERAL NOTE..............................................6
DESCRIPTION ..................................................8
MOTORCYCLE IDENTIFICATION ...................9
Identification numbers record ...................9
Key identification number .......................10
Frame serial number ................................10
Engine serial number ...............................10
CONTROL FUNCTIONS................................11
Main switch ...............................................11
Indicator lights ..........................................12
Instrument panel.......................................13
Handlebar switches ..................................14
Shift pedal .................................................16
Front brake lever .......................................16
Rear brake pedal .......................................17
Fuel tank cap .............................................17
Starter lever 1..........................................18
Kick starter .................................................18Steering lock..............................................19
Seat ............................................................20
Helmet holder ...........................................21
Side cover removal...................................21
PRE-OPERATION CHECKS ...........................22
Fuel .............................................................24
Engine oil ...................................................25
Tires ............................................................26
OPERATION AND IMPORTANT
RIDING POINTS.............................................28
Starting and warming up a
cold engine ................................................28
Starting a warm engine ...........................30
Shifting.......................................................31
To start out and accelerate.......................31
To decelerate .............................................33
Engine break-in .........................................34
Parking .......................................................36
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CONTENTS
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PERIODIC MAINTENANCE AND
MINOR REPAIR..............................................37
Tool kit ........................................................38
Periodic maintenance/lubrication ...........39
Engine oil ...................................................41
Air filter ......................................................44
Throttle cable adjustment ........................46
Carburetor adjustment .............................47
Idle speed adjustment ..............................47
Spark plug inspection ..............................48
Front brake adjustment(T105E) ...............50
Front brake adjustment (T105SE) ...........50
Checking the front brake pads
(T105SE) .................................................51
Checking the brake fluid level
(T105SE)..................................................51
Changing the brake fluid (T105SE) .........53
Rear brake adjustment .............................54
Brake light switch adjustment .................55
Checking the brake shoes ........................55
Drive chain slack check ............................56Drive chain slack adjustment ..................57
Drive chain lubrication .............................59
Brake lever and pedal ...............................60
Center and sidestand ...............................60
Front fork inspection ................................61
Battery ........................................................62
Replenishing the battery fluid .................64
Fuse replacement .....................................65
Troubleshooting ........................................66
CLEANING AND STORAGE .........................67
Cleaning .....................................................67
Storage ......................................................67
SPECIFICAITIONS .........................................69
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Motorcycles are fascinating vehicles, which
can give you an unsurpassed feeling of
power and freedom. However, they also
impose certain limits, which you must ac-
cept; even the best motorcycle does not ig-
nore the laws of physics.
Regular care and maintenance are essen-
tial for preserving your motorcycle’s value
and operating condition. Moreover, what is
true for the motorcycle is also true for the
rider: good performance depends on being
in good shape. Riding under the influence
of medication, drugs and alcohol is, of
course, out of the question. Motorcycle rid-
ers - more than car drivers - must always
be at their mental and physical best. Under
the influence of even small amounts of al-
cohol, there is a tendency to take danger-
ous risks.Protective clothing is as essential for the
motorcycle rider as seat belts are for car
drivers and passengers. Always wear a
complete motorcycle suit (whether made
of leather or tear-resistant synthetic materi-
als with protectors), sturdy boots, motorcy-
cle gloves and a properly fitting helmet.
Optimum protective wear, however, should
not encourage carelessness. Though full-
coverage helmets and suits, in particular,
create an illusion of total safety and protec-
tion, motorcyclists will always be vulnera-
ble. Riders who lack critical self-control run
the risk of going too fast and are apt to
take chances. This is even more dangerous
in wet weather. The good motorcyclist
rides safely, predictably and defensively -
avoiding all dangers, including those
caused by others. Enjoy your ride!
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GIVE SAFETY THE RIGHT OF WAY
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6
Much can be gained from the correct use and maintenance of a
motorcycle.
1
THE CUSTOMERS CAN USE THE FULLEST
POTENTIAL OF YAMAHA MOTORCYCLES2
A MOTORCYCLE CAN KEEP ITS PERFORMANCE
CAPABILITY FOR A LONGER TIME
Comparison of wear on engine parts
With maintenance
Without
maintenance 100%
Perfect operative
Distance
Engine overhaul, cylinder
(piston, piston ring, cylinder, etc.)
condition
covered (km)
boring, piston ring change, etc.
GENERAL NOTE
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3
FUEL COST AND REPAIR EXPENSES CAN BE
KEPT TO A MINIMUM
4
A MOTORCYCLE CAN DEMAND A HIGH PRICE
WHEN IT IS TRADED IN AS A USED PRODUCT
100%With maintenance
Without
Distance covered (km)
Fuel consumption
maintenance
Distance covered (km)
Customer’s running cost
SWithout maintenance
With maintenance Big repairs at higher expenses
(fuel cost plus maintenance and repair expenses)
GENERAL NOTE
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