2004 SUBARU FORESTER window

FUJI HEAVY INDUSTRIES LTD. G8080GE7
2004 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX
BODY SECTION
This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair
of SUBARU vehicles.
This manual includes the procedures
for maintenance, disassembling, reas-
sembling, inspection and adjustment of
components and diagnostics for guid-
ance of experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping
their vehicle in optimum condition.
When replacement of parts during
repair work is needed, be sure to use
SUBARU genuine parts.
All information, illustration and specifi-
cations contained in this manual are
based on the latest product information
available at the time of publication
approval.HVAC SYSTEM
(HEATER, VENTILATOR AND A/C)AC
HVAC SYSTEM (AUTO A/C)
(DIAGNOSTIC)AC
AIRBAG SYSTEM AB
AIRBAG SYSTEM (DIAGNOSTIC) AB
SEAT BELT SYSTEM SB
LIGHTING SYSTEM LI
WIPER AND WASHER SYSTEM WW
ENTERTAINMENT ET
COMMUNICATION SYSTEM COM
GLASS/WINDOW/MIRROR GW
BODY STRUCTURE BS
INSTRUMENTATION/DRIVER INFO IDI
SEAT SE
SECURITY AND LOCK SL
SUNROOF/T-TOP/CONVERTIBLE TOP
(SUNROOF)SR
EXTERIOR/INTERIOR TRIM EI
EXTERIOR BODY PANEL EB

FUJI HEAVY INDUSTRIES LTD. G8080GE7
2004 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX
BODY SECTION
This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair
of SUBARU vehicles.
This manual includes the procedures
for maintenance, disassembling, reas-
sembling, inspection and adjustment of
components and diagnostics for guid-
ance of experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping
their vehicle in optimum condition.
When replacement of parts during
repair work is needed, be sure to use
SUBARU genuine parts.
All information, illustration and specifi-
cations contained in this manual are
based on the latest product information
available at the time of publication
approval.HVAC SYSTEM
(HEATER, VENTILATOR AND A/C)AC
HVAC SYSTEM (AUTO A/C)
(DIAGNOSTIC)AC
AIRBAG SYSTEM AB
AIRBAG SYSTEM (DIAGNOSTIC) AB
SEAT BELT SYSTEM SB
LIGHTING SYSTEM LI
WIPER AND WASHER SYSTEM WW
ENTERTAINMENT ET
COMMUNICATION SYSTEM COM
GLASS/WINDOW/MIRROR GW
BODY STRUCTURE BS
INSTRUMENTATION/DRIVER INFO IDI
SEAT SE
SECURITY AND LOCK SL
SUNROOF/T-TOP/CONVERTIBLE TOP
(SUNROOF)SR
EXTERIOR/INTERIOR TRIM EI
EXTERIOR BODY PANEL EB

FUJI HEAVY INDUSTRIES LTD. G8080GE7
2004 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX
BODY SECTION
This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair
of SUBARU vehicles.
This manual includes the procedures
for maintenance, disassembling, reas-
sembling, inspection and adjustment of
components and diagnostics for guid-
ance of experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping
their vehicle in optimum condition.
When replacement of parts during
repair work is needed, be sure to use
SUBARU genuine parts.
All information, illustration and specifi-
cations contained in this manual are
based on the latest product information
available at the time of publication
approval.HVAC SYSTEM
(HEATER, VENTILATOR AND A/C)AC
HVAC SYSTEM (AUTO A/C)
(DIAGNOSTIC)AC
AIRBAG SYSTEM AB
AIRBAG SYSTEM (DIAGNOSTIC) AB
SEAT BELT SYSTEM SB
LIGHTING SYSTEM LI
WIPER AND WASHER SYSTEM WW
ENTERTAINMENT ET
COMMUNICATION SYSTEM COM
GLASS/WINDOW/MIRROR GW
BODY STRUCTURE BS
INSTRUMENTATION/DRIVER INFO IDI
SEAT SE
SECURITY AND LOCK SL
SUNROOF/T-TOP/CONVERTIBLE TOP
(SUNROOF)SR
EXTERIOR/INTERIOR TRIM EI
EXTERIOR BODY PANEL EB

GLASS/WINDOW/MIRROR
GW
Page
1. General Description ....................................................................................2
2. Power Window System ...............................................................................6
3. Power Window Control Switch ....................................................................7
4. Remote Control Mirror System..................................................................10
5. Scalp Cap..................................................................................................11
6. Outer Mirror Assembly ..............................................................................12
7. Outer Mirror ...............................................................................................14
8. Remote Control Mirror Switch ...................................................................15
9. Front Door Glass .......................................................................................17
10. Front Regulator and Motor Assembly .......................................................21
11. Rear Door Glass .......................................................................................22
12. Rear Regulator and Motor Assembly ........................................................24
13. Windshield Glass ......................................................................................25
14. Inner Rearview Mirror................................................................................28
15. Rear Gate Glass .......................................................................................29
16. Rear Window Defogger System ................................................................30
17. Rear Window Defogger .............................................................................31
18. Rear Quarter Glass ...................................................................................32
19. Roof Window Glass...................................................................................34

GW-2
GLASS/WINDOW/MIRROR
General Description
1. General Description
A: COMPONENT
1. FIXED GLASS
(1) Windshield glass (5) Locate pin (9) Rear gate glass
(2) Dam rubber (6) Fastener (10) Spring
(3) Molding (7) Rear quarter glass (11) Cover C pillar
(4) Rearview mirror mount (8) Locate pin
GW-00326
(1)(2)
(3) (6)
(4)
(10)
(9)
(6) (8)
(7)
(3)
(11)(8)
(8)
(5)
(5)

GW-3
GLASS/WINDOW/MIRROR
General Description
2. FRONT DOOR GLASS
(1) Glass (5) Motor ASSY Tightening torque: N·m (kgf-m, ft-lb)
(2) Door sash (Front) (6) Guide rail T1: 7.5 (0.75, 5.4)
(3) Door sash (Rear) T2: 14 (1.4, 10.3)
(4) Regulator ASSYT3: 6 (0.6, 4.3)
GW-00136
(1)
(2)(4)
(5)
T2
T2
T1
T1
(3)
(6)T3

GW-4
GLASS/WINDOW/MIRROR
General Description
3. REAR DOOR GLASS
(1) Door sash (Front) (5) Motor ASSYTightening torque: N·m (kgf-m, ft-lb)
(2) GlassT1: 7.5 (0.75, 5.4)
(3) Door sash (Rear) T2: 14 (1.4, 10.3)
(4) Regulator ASSY
GW-00003
(1)(2)
(3)
(4)
(5)
T2
T2
T1
T1

GW-5
GLASS/WINDOW/MIRROR
General Description
4. MIRRORS
B: CAUTION
 When the electrical connectors are disconnected, always conduct an operational check after connecting
them again.
 Avoid impact and damage to glass.
C: PREPARATION TOOL
(1) Outer mirror (Large-sized) (4) Scalp cap (7) Spring
(2) Outer mirror (Standard) (5) Rearview mirror
(3) Mirror (6) Mount
TOOL NAME REMARKS
Circuit Tester Used for checking voltage and continuity.
Piano Wire Used for window glass removal.
Windshield Knife Used for window glass removal.
GW-00298
(1)
(7)
(3)
(5)
(6)
(3)
(2)
(4)