
7. The followingSYMBOLS AND ABBREVIATIONS are used:
,: Tightening torque
: Should be lubricated with grease.
Unless otherwise indicated, use rec-
ommended multi-purpose grease.
: Should be lubricated with oil.
: Sealing point
: Checking point
: Always replace after every disassem- bly.
L.H., R.H.: Left-Hand, Right-Hand
FR, RR : Front, Rear
2WD : 2-Wheel Drive
4WD : 4-Wheel Drive
qP: Apply petroleum jelly.
: Apply A.T.F.
A.T.F. : Automatic Transmission Fluid
H : Select with proper thickness.
I : Adjustment is required.
M/T : Manual Transaxle/Transmission
A/C : Air Conditioner
P/S : Power Steering
S.S.T. : Special Service Tools
S.D.S. : Service Data and Specifications
SAE : Society of Automotive Engineers, Inc.
L.H.D. : Left-Hand Drive
R.H.D. : Right-Hand Drive
8. The UNITSgiven in this manual are primarily expressed as the SI UNIT (International System of Unit),
and alternatively expressed in the metric system and in the yard/pound system. ªExampleºTightening torque:59-78N ×m (6.0 - 8.0 kg-m, 43 - 58 ft-lb)
9. TROUBLE DIAGNOSES are included in sections dealing with complicated components.
10. SERVICE DATA AND SPECIFICATIONS are contained at the end of each section for quick reference of
data.
11. The captions WARNINGandCAUTION warn you of steps that must be followed to prevent personal injury
and/or damage to some part of the vehicle.
I WARNING indicates the possibility of personal injury if instructions are not followed.
I CAUTION indicates the possibility of component damage if instructions are not followed.
I BOLD TYPED STATEMENTS exceptWARNING andCAUTION give you helpful information.
HOW TO USE THIS MANUAL
GI-9
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Shown below are Pre-delivery Inspection items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
UNDER HOOD Ð engine off
lRadiator coolant level and coolant hose connections for leaks
l Battery fluid level, specific gravity and conditions of battery terminals
l Drive belts tension
l Fuel filter for water or dust, and fuel lines and connections for leaks
l Engine oil level and oil leaks
l Brake and clutch reservoirs fluid level and fluid lines for leaks
l Windshield and rear window washer and headlamp cleaner reservoir fluid level
l Power steering reservoir fluid level and hose connections for leaks
ON INSIDE AND OUTSIDE
lRemove front spring/strut spacer (if applicable)
l Operation of all instruments, gauges, lights and accessories
l Operation of horn(s), wiper and washer
l Steering lock for operation
l Check air conditioner for gas leaks
l Front and rear seats, and seat belts for operation
l All moldings, trims and fittings for fit and alignment
l All windows for operation and alignment
l Hood, tailgate, door panels for fit and alignment
l Latches, keys and locks for operation
l Weatherstrips for adhesion and fit
l Headlamp aiming
l Tighten wheel nuts (Inc. inner nuts if applicable)
l Tire pressure (Inc. spare tire)
l Check front wheels for toe-in
l Install clock/voltmeter/room lamp fuse (if applicable)
l Install deodorizing filter to air conditioner (if applicable)
l Remove wiper blade protectors (if applicable)
UNDER BODY
lManual transmission/transaxle, transfer and differential gear oil level
l Brake and fuel lines and oil/fluid reservoirs for leaks
l Tighten bolts and nuts of steering linkage and gear box, suspension, propeller shafts and drive shafts
l Tighten rear body bolts and nuts (Models with wooden bed only)
ROAD TEST
lClutch operation
l Parking brake operation
l Service brake operation
l Automatic transmission/transaxle shift timing and kickdown (if applicable)
l Steering control and returnability
l Engine performance
l Squeaks and rattles
ENGINE OPERATING AND HOT
lAdjust idle speed
l Automatic transmission/transaxle fluid level (if applicable)
l Engine idling and stop knob operation
FINAL INSPECTION
lInstall necessary parts (outside mirror, wheel covers, seat belts, mat, carpet or mud flaps)
l Inspect for interior and exterior metal and paint damage
l Check for spare tire, jack, tools (wheel check) and literature
l Wash, clean interior and exterior
PRE-DELIVERY INSPECTION ITEMS
MA-3
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Driving conditionMaintenance itemMaintenance
operation Maintenance interval Reference page
..C....H..Drive shafts InspectEvery 10,000 km (6,000 miles) or
6 months FA-22
.........J Front wheel bearing grease & free running hub grease
InspectEvery 10,000 km (6,000 miles) or
6 months MA-39/MA-40
ZD30DDTi engine
Severe driving conditions
A Ð Driving under dusty conditions
B Ð Driving repeatedly short distances
C Ð Towing a trailer or caravan
D Ð Extensive idling
E Ð Driving in extremely adverse weather conditions or in areas where ambient temperatures are either
extremely low or extremely high
F Ð Driving in high humidity areas or in mountainous areas
G Ð Driving in areas using salt or other corrosive materials
H Ð Driving on rough and/or muddy roads or in the desert
I Ð Driving with frequent use of braking or in mountainous areas
J Ð Frequent off road use or driving in water
Driving condition Maintenance itemMaintenance
operation Maintenance interval
ABCD......Engine oil & engine oil filter Replace Every 7,500 km (4,500 miles) or 6 months
A.........Air cleaner filter Replace Every 30,000 km (18,000 miles) or 24 months
A...E.....Fuel filter Replace Every 22,500 km (13,500 miles) or 18 months
A.C...GHI.Brake pads, rotors & other brake components Inspect Every 7,500 km (4,500 miles) or 6 months
.....F....Brake fluid Replace Every 15,000 km (9,000 miles) or 12 months
A.........Ventilation air filter Replace Every 15,000 km (9,000 miles) or 12 months
..C....H..Automatic transmission fluid Replace Every 30,000 km (18,000 miles) or 24 months
..C....H..Transfer fluid and limited-slip differential (LSD) gear oil Replace Every 30,000 km (18,000 miles) or 24 months
..C....H..Drive shaft & steering damper Inspect Every 7,500 km (4,500 miles) or 6 months
.........J Front wheel bearing grease
Inspect Every 7,500 km (4,500 miles) or 6 months
.........J Free-running hub grease
Inspect Every 7,500 km (4,500 miles) or 6 months
......GH..Steering gear & linkage, axle & suspension parts, propeller shaft & exhaust system Inspect Every 7,500 km (4,500 miles) or 6 months
PERIODIC MAINTENANCE
Maintenance Under Severe Driving Conditions
(annual mileage < 30,000 km/year) (Cont'd)
MA-12
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ZD30DDTi engine
Severe driving conditions
A Ð Driving under dusty conditions
B Ð Driving repeatedly short distances
C Ð Towing a trailer or caravan
D Ð Extensive idling
E Ð Driving in extremely adverse weather conditions or in areas where ambient temperatures are eitherextremely low or extremely high
F Ð Driving in high humidity areas or in mountainous areas
G Ð Driving in areas using salt or other corrosive materials
H Ð Driving on rough and/or muddy roads or in the desert
I Ð Driving with frequent use of braking or in mountainous areas
J Ð Frequent off road use or driving in water
Driving condition Maintenance itemMaintenance
operation Maintenance interval
ABCD......Engine oil & engine oil filter Replace Every 7,500 km (4,500 miles)
A.........Air cleaner filter Replace Every 30,000 km (18,000 miles)
A...E.....Fuel filter Replace Every 30,000 km (18,000 miles)
A.C...GHI.Brake pads, rotors & other brake components Inspect Every 15,000 km (9,000 miles)
.....F....Brake fluid Replace Every 30,000 km (18,000 miles)
A.........Ventilation air filter Replace Every 15,000 km (9,000 miles)
..C....H..Automatic transmission fluid Replace Every 60,000 km (36,000 miles)
..C....H..Transfer fluid and limited-slip differential (LSD) gear oil Replace Every 30,000 km (18,000 miles)
..C....H..Drive shaft & steering damper Inspect Every 15,000 km (9,000 miles)
.........J Front wheel bearing grease
Inspect Every 15,000 km (9,000 miles)
.........J Free-running hub grease
Inspect Every 15,000 km (9,000 miles)
......GH..Steering gear & linkage, axle & suspension parts, propeller shaft & exhaust system Inspect Every 15,000 km (9,000 miles)
PERIODIC MAINTENANCE
Maintenance Under Severe Driving Conditions
(annual mileage > 30,000 km/year) (Cont'd)
MA-15
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Fluids and Lubricants
Capacity (Approximate)Recommended fluids and lubricants
Liter Imp qt
Engine oil (Refill) With oil filter TD27Ti 6.2 5-1/2 API CE, ACEA B2-96 (CCMC PD1), D5 level
SHPD Global DHD-1 (*1) (*4)
Without oil filter TD27Ti 5.5 4-7/8
With oil filter ZD30DDTi 6.7 5-7/8 API CF4, ACEA B3-96. 98, ACEA B3/E3-96. 98
Global DHD-1 (*4)
Without oil filter ZD30DDTi 6.2 5-1/2
Cooling system
Total capacity
(With reservoir tank) TD27Ti 10.0 8-3/4
Anti-freeze coolant
(Ethylene glycol base)
ZD30DDTi 10.6 9-3/8 Genuine Nissan Anti-freeze Coolant (L250) or
equivalent (*5)
Manual transaxle gear oil FS5W71C 3.5 6-1/8 pt API GL-4 (*1)
FS5R30A 3.6 6-3/8 pt API GL-4 (*1)
Transfer TX10A 2.3 2 API GL-4 (*1)
Differential oil
R180A 1.3 2-1/4 STANDARD:
API GL-5 (*1)
H233B
(LSD) 2.8 4-7/8 Use only LSD gear oil API GL-5 and SAE 80W-90
(*2) approved for NISSAN LSD
Power steering fluid 1.0 7/8 DEXRON
TM
Brake and clutch fluid ÐÐDOT 4 (USFMVSS No. 116)
Multi-purpose grease Ð Ð NLGI No. 2 (Lithium soap base)
Air conditioner system refrigerant
R134A
KLH00-PAGRO
lubrication oil
*1: For further details, see ªSAE Viscosity Numberº.
*2: SAE 90 is acceptable in ambient temperatures above þ18ÉC (0ÉF)
*3: Do not mix automatic transmission fluid and gear oil.
*4: Never use API CG-4.
*5: Use Genuine Nissan Anti-freeze Coolant (L250) or equivalent in its quality, in order to avoid possible aluminum corrosion within
the engine cooling system caused by the use of non-genuine engine coolant.
Note that any repairs for the incidents within the engine cooling system while using non-genuine engine coolant may
not be covered by the warranty even if such incidents occurred during the warranty period.
RECOMMENDED FLUIDS AND LUBRICANTS
MA-17
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2. Check oil level.
Never start engine while checking oil level.Filler plug:
:25-34N ×m (2.5 - 3.5 kg-m, 18 - 25 ft-lb)
Changing M/T Oil
Oil capacity:
3.5 liters (6-1/8 Imp pt)
Checking Water Entry
Check water entry in the clutch housing by removing the seal-
ing grommet, whenever driving in deep water or mud.
Checking Transfer Oil
1. Check transfer for leakage.
2. Check oil level.
Never start engine while checking oil level.
ªDEXRON
TMº type Automatic Transmission Fluid is used for
the transfer in the factory. Never add gear oil (API GL-4) to
Automatic Transmission Fluid.
SMA103
SMA255A
SMA369B
SMT483A
YMA018
CHASSIS AND BODY MAINTENANCE
Checking M/T Oil (Cont'd)
MA-37
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Changing Transfer Oil
Oil capacity:2.3 liters (2 Imp qt)
When changing transfer oil completely, either ªDEXRON
TMº type
Automatic Transmission Fluid or gear oil (API GL-4) may be used.
Do not mix Automatic Transmission Fluid and gear oil.
Checking Propeller Shaft
Check propeller shaft for damage, looseness or grease leakage.
Checking Differential Gear Oil
1. Check differential for oil leakage.
2. Check oil level.
YMA019
SMA566
SMA118A
SMA440B
SMA417
CHASSIS AND BODY MAINTENANCE
MA-38
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Checking Fluid Level and Leaks (Power
steering)
Check fluid level.
Fluid level can be checked when the fluid is either hot or cold.
CAUTION:
IDo not overfill.
I Recommended fluid is Automatic Transmission Fluid
ªDEXRON
TMº type.
I Check lines for improper attachment, leaks, cracks, damage,
loose connections, chafing and deterioration.
Greasing Steering Linkage
Apply multi-purpose grease to point shown in the illustration.
Ventilation Air Filter
FUNCTION
Air inside passenger compartment is kept clean at either recircula-
tion or fresh mode by installing ventilation air filter into cooling unit.
REPLACEMENT PROCEDURES
IRemove glove box.
Refer to BT section.
I Take out ventilation air filter which is secured with one screw,
from cooling unit.
I Replace with new one and reinstall glove box.
NMA058
SST621A
EMA053
RHA336F
NMA070
CHASSIS AND BODY MAINTENANCE
MA-44
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