2004 NISSAN TERRANO service

For details of values (q1toq10), refer to EM-87, ªValve Seatº in
ªSERVICE DATA AND SPECIFICATIONS (SDS)º.
VALVE SPRING RIGHT ANGLE
Position a straightedge to valve spring, turn the spring, and mea-
sure the maximum clearance value between top surface of spring
and the straightedge Limit: 2.4 mm (0.094 in)
VALVE SPRING FREE LENGTH AND COMPRESSIVE
LOAD
Using valve spring tester, check the following.Free length: 55.43 mm (2.1823 in)
Installation height: 40.8 mm (1.6063 in)
Installation load: 180 - 206 N (18.4 - 21.0 kg, 40.6 -
46.3 lb)
Height at valve open: 32.3 mm (1.2717 in)
Load at valve open: 336 - 372 N (34.3 - 37.9 kg, 75.6 -
83.6 lb)
Assembly
1. Install valve guides, referring to EM-60, ªVALVE SEATREPLACEMENTº.
2. Install valve seats, referring to EM-60, ªVALVE SEAT CON- TACTº.
3. Using valve oil seal drift (SST), install valve oil seals referring to the dimension shown in the figure.
I The figure shows the dimension before valve spring seats are
installed.
4. Install valve spring seats.
5. Install valves.
I Install the valves with bigger openings to intake valve side.
I Note that valve layout here is different from that of conventional
the engine.
YEM035
FEM077
FEM078
FEM079
CYLINDER HEADZD
Inspection (Cont'd)
EM-61
http://vnx.su/

Engine room (Left)
3. Remove air duct and air cleaner case.
4. Disconnect vacuum hose to the vehicle on the engine.
5. Disconnect harness connectors from alternator and air com-pressor.
6. Remove alternator.
7. After removing refrigerant, remove pipes of air compressor and inlet/outlet.
8. Disconnect heating hose, install blank cap to hose to prevent coolant from leaking.
9. Remove heating pipe.
10. Remove heat insulator.
11. Remove catalytic converter.
Engine room (Right)
12. Remove power steering reservoir tank from bracket, and fix it to the vehicle with a rope.
CAUTION:
Keep the reservoir tank level when fixing to prevent oil leak.
13. Remove fuel feed and return hoses.
CAUTION:
Install blank caps immediately to avoid fuel leakage.
14. Remove all harness connectors on the engine, and move har- nesses to the side of the vehicle.
Vehicle underfloor
15. Remove starter motor.
16. Detach A/T oil cooler pipes from oil pan. (A/T model)
17. Remove rear propeller shaft.
18. Remove mounting bolts to secure the engine to transmission.
1) Remove torque converter installation bolt. (A/T model)
2) Lift transmission bottom with transmission jack, and removerear mount members from the vehicle.
3) Lower transmission with the jack, and remove upper mounting bolts securing the engine to transmission.
4) Lift transmission with the jack, and reinstall rear mount mem- bers to the vehicle.
5) Position the jack to the front side of transmission.
6) Remove remaining mounting bolts securing the engine to trans- mission.
Removal operation
19. Remove air conditioner high pressure pipes at the rear of theengine room.
I This is due to some inconvenience in the rear slinger installa-
tion.
20. Install the engine slingers (standard service part) to front-left and rear-right.
:25-28N ×m (2.5 - 2.9 kg-m, 18 - 20 ft-lb)
WARNING:
For engines without engine slingers, attach proper slingers
and bolts described in the PARTS CATALOG.
FEM082
ENGINE REMOVALZD
Removal (Cont'd)
EM-64
http://vnx.su/

General Specifications
Cylinder arrangementIn-line 4
Displacement cm
3(cu in)2,953 (180.19)
Bore and stroke mm (in) 96 x 102 (3.78 x 4.02)
Valve arrangement DOHC
Firing order 1-3-4-2
Number of piston rings Compression 2
Oil
1
Number of main bearings 5
Compression ratio 17.9
Compression Pressure
Unit: kPa (bar, kg/cm2, psi)/200 rpm
Compression pressureStandard 2,942 (29.42, 30.0, 427)
Minimum 2,452 (24.52, 25.0, 356)
Differential limit between cylinders 294 (2.94, 3.0, 43)
Cylinder Head
Unit: mm (in)
Standard
Limit
Head surface distortion Less than 0.05 (0.0020) 0.2 (0.008)
SEM368G
Valve
VA LV E
Unit: mm (in)
FEM067
SERVICE DATA AND SPECIFICATIONS (SDS)ZD
EM-84
http://vnx.su/

Valve head diameter ªDºIntake 31.9 - 32.1 (1.256 - 1.264)
Exhaust 29.9 - 30.1 (1.177 - 1.185)
Valve length ªLº Intake 113.5 (4.4685)
Exhaust 113.5 (4.4685)
Valve stem diameter ªdº Intake 6.962 - 6.977 (0.2741 - 0.2747)
Exhaust 6.945 - 6.960 (0.2734 - 0.2740)
Valve seat angle ªa º Intake
45É00¢- 45É30¢
Exhaust
Valve margin ªTº Intake 1.5 (0.059)
Exhaust 1.5 (0.059)
Valve stem end surface grinding limit Less than 0.2 (0.008)
VALVE CLEARANCE
Unit: mm (in)
Cold
Intake 0.30 - 0.40 (0.0118 - 0.0157)
Exhaust 0.30 - 0.40 (0.0118 - 0.0157)
*: Approximately 80ÉC (176ÉF)
AVAILABLE SHIMS
Thickness mm (in) Identification mark
2.35 (0.0925) 2.35
2.40 (0.0945) 2.40
2.45 (0.0965) 2.45
2.50 (0.0984) 2.50
2.55 (0.1004) 2.55
2.60 (0.1024) 2.60
2.65 (0.1043) 2.65
2.70 (0.1063) 2.70
2.75 (0.1083) 2.75
2.80 (0.1102) 2.80
2.85 (0.1122) 2.85
2.90 (0.1142) 2.90
2.95 (0.1161) 2.95
3.00 (0.1181) 3.00
3.05 (0.1201) 3.05
SEM252G
SERVICE DATA AND SPECIFICATIONS (SDS)ZD
Valve (Cont'd)
EM-85
http://vnx.su/

VALVE SPRING
Free heightmm (in)55.43 (2.1823)
Pressure N (kg, lb) at height mm (in) 354 (36.1, 79.6) at 32.3 (1.2717)
Out-of-square mm (in) 2.4 (0.094)
VALVE LIFTER
Unit: mm (in)
Valve lifter outer diameter 34.455 - 34.465 (1.3565 - 1.3569)
Lifter guide inner diameter 34.495 - 34.515 (1.3581 - 1.3589)
Clearance between lifter and lifter guide 0.030 - 0.060 (0.0012 - 0.0024)
VALVE GUIDE
Unit: mm (in)
FEM071
Standard
Valve guide Outer diameter 11.023 - 11.034 (0.4340 - 0.4344)
Inner diameter (Finished size) 7.000 - 7.018 (0.2756 - 0.2763)
Cylinder head valve guide hole diameter 10.975 - 10.996 (0.4321 - 0.4329)
Interference fit of valve guide 0.027 - 0.059 (0.0011 - 0.0023)
Standard
Stem to guide clearance Intake 0.023 - 0.056 (0.0009 - 0.0022)
Exhaust 0.040 - 0.073 (0.0016 - 0.0029)
Valve deflection limit 0.2 (0.0079)
Projection length 12.8 - 13.2 (0.5309 - 0.5197)
SERVICE DATA AND SPECIFICATIONS (SDS)ZD
Valve (Cont'd)
EM-86
http://vnx.su/

Valve Seat
Unit: mm (in)
YEM062
SEM373G
SEM375G
StandardService
Cylinder head seat recess diameter
(D) Intake
33.000 - 33.015 (1.2992 - 1.2998) 33.500 - 33.515 (1.3189 - 1.3195)
Exhaust 31.495 - 31.510 (1.2400 - 1.2405) 31.995 - 32.010 (1.2596 - 1.2602)
Valve seat interference fit Intake
0.050 - 0.078 (0.0020 - 0.0031)
Exhaust 0.040 - 0.066 (0.0016 - 0.0026)
SERVICE DATA AND SPECIFICATIONS (SDS)ZD
EM-87
http://vnx.su/

Valve seat outer diameter (d)Intake 33.065 - 33.078 (1.3018 - 1.3023) 33.565 - 33.578 (1.3215 - 1.3220)
Exhaust 31.550 - 31.561 (1.2421 - 1.2426) 32.050 - 32.061 (1.2618 - 1.2622)
Height (h) Intake 6.75 - 6.85 (0.2657 - 0.2697) 6.75 - 6.85 (0.2657 - 0.2697)
Exhaust 7.35 - 7.45 (0.2894 - 0.2933) 7.35 - 7.45 (0.2894 - 0.2933)
Depth (L) Intake 43.65 - 44.35 (1.7185 - 1.7461)
Exhaust 43.65 - 44.35 (1.7185 - 1.7461)
SERVICE DATA AND SPECIFICATIONS (SDS)ZD
Valve Seat (Cont'd)
EM-88
http://vnx.su/

Camshaft and Camshaft Bearing
Unit: mm (in)
StandardLimit
Camshaft journal to bearing clearance 0.045 - 0.090 (0.0018 - 0.0035) 0.09 (0.0035)
Inner diameter of camshaft bearing 30.000 - 30.021 (1.1811 - 1.1819) Ð
Outer diameter of camshaft journal 29.931 - 29.955 (1.1784 - 1.1793) Ð
Camshaft runout [TIR*] Ð 0.02 (0.0008)
Camshaft sprocket runout [TIR*] Less than 0.15 (0.0059) Ð
Camshaft end play 0.065 - 0.169 (0.0026 - 0.0067) 0.2 (0.008)
*: Total indicator reading
EM671
Cam height ªAº Intake 40.468 - 40.508 (1.5932 - 1.5948)
Exhaust 40.830 - 40.870 (1.6075 - 1.6091)
Wear limit of cam height 0.15 (0.0059)
Valve timing
SEM372G
Unit: degree
abcde
234 220 10 34 50
SERVICE DATA AND SPECIFICATIONS (SDS)ZD
EM-89
http://vnx.su/