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Description
The engine coolant temperature sensor is used to detect the engine
coolant temperature. The sensor modifies a voltage signal from the
ECM. The modified signal returns to the ECM as the engine cool-
ant temperature input. The sensor uses a thermistor which is sen-
sitive to the change in temperature. The electrical resistance of the
thermistor decreases as temperature increases.
Engine coolant tempera-ture ÉC (ÉF) Voltage* (V) Resistance (kW
)
þ10 (14) 4.4 7.0 - 11.4 20 (68) 3.5 2.1 - 2.9
50 (122) 2.3 0.68 - 1.00
90 (194) 1.0 0.236 - 0.260
*: These data are reference values and measured between ECM terminal 19 (Engine coolant temperature sensor) and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/
output voltage. Doing so may damage the ECM's transistor.
Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic
Malfunction is detected when ... Check Items (Possible Cause)
I An excessively high or low voltage from the sensor is entered
to ECM. I
Harness or connectors (The sensor circuit is open or shorted.)
I Engine coolant temperature sensor
DTC Confirmation Procedure
WITH CONSULT-II
1) Turn ignition switch ªONº.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Wait at least 5 seconds.
4) If DTC is detected, go to ªDiagnostic Procedureº, EC-97.
WITHOUT CONSULT-II
1) Turn ignition switch ªONº and wait at least 5 seconds.
2) Turn ignition switch ªOFFº, wait at least 5 seconds and then turn
ªONº.
3) Perform ªDiagnostic Test Mode II (Self-diagnostic results)º with ECM.
4) If DTC is detected, go to ªDiagnostic Procedureº, EC-97.
SEF594K
SEF012P
SEF817Y
DTC 0103 COOLANT TEMP SENZD30DDTi
EC-95
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Diagnostic Procedure
1 CHECK VEHICLE SPEED SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch ªOFFº.
2. Disconnect ECM harness connector and combination meter harness connector.
3. Check harness continuity between ECM terminal 26 and combination meter terminal 26. Refer to Wiring Diagram.Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK EGO TO 2.
NG ERepair open circuit or short to ground or short to power in harness or connectors.
2 CHECK SPEEDOMETER FUNCTION
Make sure that speedometer functions properly.
OK or NG
OK EGO TO 4.
NG EGO TO 3.
3 CHECK SPEEDOMETER CIRCUIT FOR OPEN AND SHORT
Check the following.
IHarness connectors F108, E225
I Harness connectors M842, F135 (RHD models)
I Harness for open or short between combination meter and vehicle speed sensor
OK or NG
OK ECheck vehicle speed sensor and combination meter. Refer to EL section.
NG ERepair open circuit or short to ground or short to power in harness or connectors.
4 CHECK INTERMITTENT INCIDENT
Refer to ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-78.
EINSPECTION END
DTC 0104 VEHICLE SPEED SENZD30DDTi
EC-103
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Diagnostic Procedure
1 CHECK ACCELERATOR SWITCH (F/C) GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch ªOFFº.
2. Loosen and retighten engine ground screws.
3. Disconnect accelerator switch (F/C) harness connector.
MEC995D
4. Check harness continuity between accelerator switch (F/C) terminal 3 and engine ground. Refer to Wiring Diagram.Continuity should exist.
5. Also check harness for short to ground and short to power.
OK or NG
OK EGO TO 3.
NG EGO TO 2.
2 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors F108, E225
I Harness connectors M842, F135 (RHD models)
I Harness for open or short between accelerator switch (F/C) and engine ground
ERepair open circuit or short to ground or short to power in harness or connectors.
3 CHECK ACCELERATOR SWITCH (F/C) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 29 and accelerator switch (F/C) terminal 1. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK EGO TO 4.
NG ERepair open circuit or short to ground or short to power in harness or connectors.
DTC 0203 ACCEL POS SW (F/C)ZD30DDTi
EC-107
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6 CHECK COOLING FAN GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch ªOFFº.
2. Disconnect cooling fan motor harness connector.
MEC024E
3. Check harness continuity as follows. Refer to Wiring Diagram.
MTBL13224. Also check harness for short to ground and short to power.OK or NG
OK EGO TO 8.
NG EGO TO 7.
7 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors M785, F67 (M/T models)
I Harness for open or short between cooling fan relay and cooling fan motor
I Harness for open or short between cooling fan relay and condenser
I Harness for open or short between cooling fan motor and ground
I Harness for open or short between condenser and ground
ERepair open circuit or short to ground or short to power in harness or connectors.
8 CHECK COOLING FAN OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 14 and cooling fan relay terminal 1. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK EGO TO 10.
NG EGO TO 9.
9 DETECT MALFUNCTIONING PART
Check the following.
IHarness connectors M787, F66
I Harness for open or short between cooling fan relay and ECM
ERepair open circuit or short to ground or short to power in harness or connectors.
DTC 0208 OVER HEATZD30DDTi
Diagnostic Procedure (Cont'd)
EC-116
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Description
The ECM consists of a microcomputer and connectors for signal
input and output and for power supply. The unit controls the engine.
On Board Diagnosis Logic
Malfunction is detected when ...Check Items (Possible Cause)
I ECM calculation function is malfunctioning. IECM
DTC Confirmation Procedure
WITH CONSULT-II
1) Turn ignition switch ªONº.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Start engine and wait at least 2 seconds.
4) If DTC is detected, go to ªDiagnostic Procedureº, EC-122.
WITHOUT CONSULT-II
1) Turn ignition switch ªONº and wait at least 2 seconds.
2) Start engine and wait at least 2 seconds.
3) Turn ignition switch ªOFFº, wait at least 5 seconds and then turn
ªONº.
4) Perform ªDiagnostic Test Mode II (Self-diagnostic results)º with ECM.
5) If DTC is detected, go to ªDiagnostic Procedureº, EC-122.
SEC220B
SEF817Y
DTC 0301 ECM 2ZD30DDTi
EC-121
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On Board Diagnosis Logic
Malfunction is detected when ...Check Items (Possible Cause)
I The relation between sensor and switch signal is not in the
normal range during the specified accelerator position. I
Harness or connectors
(The sensor circuit is open or shorted.)
I Accelerator position sensor
I Accelerator position switch
I Accelerator switch (F/C)
DTC Confirmation Procedure
WITH CONSULT-II
1) Turn ignition switch ªONº.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Depress and release fully accelerator pedal slowly.
4) If DTC is detected, go to ªDiagnostic Procedureº, EC-144.
WITHOUT CONSULT-II
1) Turn ignition switch ªONº.
2) Depress and release fully accelerator pedal slowly.
3) Turn ignition switch ªOFFº, wait at least 5 seconds and then turn
ªONº.
4) Perform ªDiagnostic Test Mode II (Self-diagnostic results)º with ECM.
5) If DTC is detected, go to ªDiagnostic Procedureº, EC-144.
SEF817Y
DTC 0403 ACCEL POS SENSORZD30DDTi
EC-132
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Diagnostic Procedure
A/T MODELS
1 CHECK OVERALL FUNCTION-I
With CONSULT-II
1. Turn ignition switch ªONº.
2. Select ªACCEL POS SENº in ªDATA MONITORº mode with CONSULT-II.
3. Check ªACCEL POS SENº signal under the following conditions.
SEF278Z
Without CONSULT-II
1. Turn ignition switch ªONº.
2. Check voltage between ECM terminal 23 and ground under the following conditions.
SEF279Z
OK or NG
OK EGO TO 2.
NG EGO TO 3.
DTC 0403 ACCEL POS SENSORZD30DDTi
EC-137
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2 CHECK OVERALL FUNCTION-II
With CONSULT-II
1. Turn ignition switch ªONº.
2. Select ªFULL ACCEL SWº and ªOFF ACCEL SWº in ªDATA MONITORº mode with CONSULT-II.
3. Check ªFULL ACCEL SWº and ªOFF ACCEL SWº signal under the following conditions.
SEF416Y
Without CONSULT-II
1. Turn ignition switch ªONº.
2. Check voltage between ECM terminals 31, 32 and ground under the following conditions.
SEF417Y
OK or NG
OK EINSPECTION END
NG EGO TO 11.
DTC 0403 ACCEL POS SENSORZD30DDTi
Diagnostic Procedure (Cont'd)
EC-138
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