2004 MITSUBISHI L200 transmission

Chassis number........................................................ 10-2
Engine number ......................................................... 10-2
Vehicle information code plate ............................... 10-3
Single cab
Dimensions ............................................................. 10-5
Performance ........................................................... 10-5
Weights ................................................................... 10-6
Engine ..................................................................... 10-7
Transmission .......................................................... 10-7
Electrical system .................................................... 10-8
Tyres and wheels ................................................... 10-8
Other specifications............................................... 10-9
Club cab
Dimensions ............................................................. 10-11
Performance ........................................................... 10-11
Weights ................................................................... 10-12
Engine ..................................................................... 10-13
Transmission .......................................................... 10-13
Electrical system .................................................... 10-14
Tyres and wheels ................................................... 10-14
Other specifications............................................... 10-15
Double cab
Dimensions ............................................................. 10-17
Performance ........................................................... 10-18
Weights ................................................................... 10-19
Engine ..................................................................... 10-20
Transmission .......................................................... 10-21
Electrical system .................................................... 10-22
Tyres and wheels ................................................... 10-22
Other specifications............................................... 10-23
Notes regarding diesel fuel ..................................... 10-24
Capacities.................................................................. 10-25
Specifications
10
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SPECIFICATIONS
Vehicle information code
plate
EB02C-O
The vehicle information code plate is riv-
eted as illustrated.
The plate shows model code, engine
model, transmission model and body
colour code, etc.
Please use this number when ordering re-
placement parts.1 - Model code
2 - Engine model code
3 - Transmission model code
4 - Body colour code
5 - Interior code
6 - Option code
10-3
B02C027B02C112
12
34 5 6
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Engine EP01EPO
TransmissionEP01FZL
SPECIFICATIONS
Item2WD4WD
With turbochargerWithout turbocharger
Engine typeFour-cylinder, in line, water
cooled, four-cycle, overhead
camshaft with turbochargerFour-cylinder, in line,
water cooled, four-cycle,
overhead camshaftFour-cylinder, in line, water
cooled, four-cycle, overhead
camshaft with turbo charger
Engine model
Total displacement
Bore
Stroke
Compression ratio4D56
2,477 cc
91.1 mm
95.0 mm
21.0 : 1
Valve clearanceIntake 0.25 mm
Exhaust 0.25 mm
Firing order—
Maximum output 66 kW @ 4,000 r/min 57 kW @ 4,000 r/min 85 kW @ 4,000 r/min
Maximum torque 196 Nm @ 2,000 r/min 158 Nm @ 2,500 r/min 240 Nm @ 2,000 r/min
Item2WD4WDWith turbochargerWithout turbocharger
Gear ratio1st 3.967 4.330 3.918
2nd 2.136 2.355 2.261
3rd 1.360 1.509 1.395
4th 1.000 1.000 1.000
5th 0.856 0.833 0.829
Reverse 3.578 4.142 3.925
10-7
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SPECIFICATIONS
Engine EP01EPE
TransmissionEP01FZM
10-13

Item
Diesel-powered vehiclesPetrol-powered vehicles
Engine typeFour-cylinder, in line, water cooled, four-cycle,
overhead camshaft with turbo chargerFour-cylinder, in line, water cooled, four-cycle,
overhead camshaft
Engine model
Total displacement
Bore
Stroke
Compression ratio4D56
2,477 cc
91.1 mm
95.0 mm
21.0 : 14G64
2,351 cc
86.5 mm
100.0 mm
9.5 : 1
Valve clearanceIntake 0.25 mm Automatically

Exhaust

0.25 mm Automatically
Firing order — 1 - 3 - 4 - 2
Maximum output 85 kW @ 4,000 r/min 97 kW @ 5,250 r/min
Maximum torque 240 Nm @ 2,000 r/min 192 Nm @ 4,000 r/min
ItemPetrol-powered vehiclesDiesel-powered vehicles
Gear ratio1st 3.967 3.918
2nd 2.136 2.261
3rd 1.360 1.395
4th1.000 1.000
5th 0.856 0.829
Reverse 3.578 3.925
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SPECIFICATIONS
4WD
TransmissionEP01FZN
10-21

Item
Without catalytic converterWith catalytic converter
Engine typeFour-cylinder, in line, water cooled, four-cycle,
overhead camshaft with turbocharger
Engine model
Total displacement
Bore
Stroke
Compression ratio4D56
2,477 cc
91.0 mm
95.0 mm
21.0 : 1
Valve clearanceIntake 0.25 mm
Exhaust 0.25 mm
Firing order—
Maximum output 74 kW @ 4,000 r/min 85 kW @ 4,000 r/min
Maximum torque240 Nm @ 2,000 r/min
Item
2WD4WDWith turbochargerWithout
turbocharger
A/TM/TA/TM/T
Gear ratio1st 2.826 3.967 4.330 2.826 3.918
2nd 1.493 2.136 2.355 1.493 2.261
3rd 1.000 1.360 1.509 1.000 1.395
4th 0.730 1.000 1.000 0.688 1.000
5th — 0.856 0.833 — 0.829
Reverse2.703 3.578 4.142 2.703 3.925
10engL2_240082_4 22-01-2004 13:14 Page 10-21

SPECIFICATIONS
*: Optional equipment
10-26

No.
ItemQuantityRecommended lubricants
1 Brake fluid As required Brake fluid DOT 3 or DOT 4
2 Clutch fluid As required Brake fluid DOT 3 or DOT 4
3 Engine coolant2500 models2WD 7.7 litres
DIA QUEEN SUPER LONG LIFE COOLANT or equivalent
[Includes 0.65 litre in the reserve tank] 4WD 7.8 litres
2400 models 7.7 litres
4 Automatic transmission fluid2WD 7.3 litres
ATF DEXRON II
4WD 7.7 litres
5 Manual transmission oilDiesel-powered vehicles 2.5 litres
Gear oil API classification GL-4, SAE 75W-85W or 75W-90
Petrol-powered vehicles 2.2 litres
6 Engine oilDiesel-powered
vehicles2WDOil pan 5.0 litres
Refer to page 9-2 Oil filter 0.8 litre
Oil cooler 0.4 litre
4WDOil pan 6.3 litres
Oil filter 0.8 litre
Oil cooler 0.4 litre
Petrol-powered vehiclesOil pan 4.0 litres
Oil filter 0.3 litre
7 Power steering fluid* As required ATF DEXRON III or DEXRON II
8 Washer fluid 5.0 litres –
9 Refrigerant (air conditioning)* 550 - 600 g HFC-134a
10 Differential oilFront 0.9 litreWithout limited slip differential:
Hypoid gear oil API classification GL-5 or higher
Above 10°C SAE 90
Below 10°C SAE 80W
With limited slip differential*:
DIA QUEEN LSD gear oil or CASTROL HYPOY LS
(Hypoid gear oil API classification GL-5 SAE 90) Rear2WD 1.6 litres
4WD 2.6 litres
11 Transfer oil 2.3 litres
Hypoid gear oil API classification GL-4 SAE 75W-85W or 75W-90
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INDEX
4WD indication lamp
(4-wheel drive vehicles) .......................... 5-22
Accessory boxes ....................................... 6-35
Accessory (Installation) ............................. 1-13
Additional equipment ................................. 9-17
Antenna (Pillar antenna) ............................ 6-18
Anti-lock brake system (ABS) .................... 5-33
Armrest ........................................................ 3-7
Ashtray ...................................................... 6-34
Audio system
Anti-theft system ..................................... 6-15
Automatic air conditioning ......................... 6-25
Automatic transmission
Fluid .......................................................... 9-4
Possible driving speed ............................ 5-19
Selector positions.................................... 5-17
Warning lamp ............................................ 4-8
Battery ......................................................... 9-6
Charge warning lamp ................................ 4-8
Discharged battery
(Emergency starting) ............................ 8-27
Bonnet ......................................................... 2-7
Brake system
Anti-lock brake ........................................ 5-33
Braking .................................................... 5-32
Fluid .......................................................... 9-8
Parking brake .......................................... 5-30
Pedal free play ........................................ 9-14
Warning lamp ............................................ 4-9
Bulb capacity, replacement ....................... 8-34Door-ajar warning lamp ............................... 4-7
Doors ........................................................... 2-4
Central door locks ..................................... 2-7
Child protection ......................................... 2-6
Lock and unlock ........................................ 2-4
Economical driving ...................................... 5-6
Electric remote-controlled
outside rear-view mirrors ........................ 5-38
Electric window control ................................ 2-9
Electronic immobilizer.................................. 2-2
Emergency starting.................................... 8-27
Engine number .......................................... 10-2
Engine
Coolant...................................................... 9-5
Number ................................................... 10-2
Oil .............................................................. 9-2
Used oil ................................................... 1-16
Exterior and interior lamp operation .......... 9-14
Fluid
Automatic transmission fluid ..................... 9-4
Brake fluid ............................................. 10-26
Clutch fluid ..................................... 9-9, 10-26
Manual transmission fluid ..................... 10-26
Power steering fluid ....................... 9-9, 10-26
Washer fluid ............................................ 9-10
Fuel filter indication lamp ............................. 4-9
Fuel
Capacity /(Filling the fuel tank).................. 5-3
Fuel gauge ................................................ 4-3
Low fuel indication lamp............................ 4-7
Fuse load capacity..................................... 8-31
Fuses ......................................................... 8-30 Capacities ................................................ 10-25
Catalytic converter ....................................... 5-5
Cautions on handling of 4WD vehicles...... 5-29
Central door locks........................................ 2-7
Changing a fuse ........................................ 8-33
Charge warning lamp .................................. 4-8
Chassis number......................................... 10-2
“Child-protection” rear door ......................... 2-6
Child restraint ............................................ 3-11
Cigarette lighter ......................................... 6-33
Cleaning the inside of your vehicle .............. 7-2
Genuine leather ........................................ 7-3
Plastic, Vinyl leather, etc. .......................... 7-3
Cleaning the outside of your vehicle............ 7-4
Chrome parts ............................................ 7-6
Damaged paint.......................................... 7-6
Polishing ................................................... 7-6
Washing .................................................... 7-4
Waxing ...................................................... 7-5
Clock (Digital) ............................................ 6-34
Clutch
Fluid .......................................................... 9-9
Pedal free play ........................................ 9-14
Combination headlamps,
dipper and turn signal switch .................. 4-12
Coolant (Engine).......................................... 9-5
Correct 4-wheel drive operation ................ 5-26
Cup tray ..................................................... 6-37
Day/Night Type inside rear-view mirror ..... 5-37
Diesel fuel ................................................ 10-24
Diesel preheat warning lamp ..................... 4-10
Digital clock ............................................... 6-34
Dimensions ......................... 10-5, 10-11, 10-17
10-27
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INDEX
Gauges ........................................................ 4-3
Genuine parts ............................................ 1-15
Glove box .................................................. 6-35
Hazard warning flasher switch .................. 4-18
Hazard warning indication lamp .................. 4-7
Headlamp
Headlamp levelling switch ...................... 4-14
Headlamps
Headlamps, Dipper, Passing .................. 4-12
Replacement ........................................... 8-35
Washer switch......................................... 4-17
Head restraints ............................................ 3-5
Heated seats ............................................... 3-7
Heater/Air conditioning .............................. 6-19
High-beam indication lamp .......................... 4-7
Hinges and latches lubrication................... 9-16
Horn switch ................................................ 4-20
Ignition switch .............................................. 5-9
Inclinometer ................................................. 4-4
Indication and warning lamps ...................... 4-6
Inside rear-view mirror ............................... 5-37
Installation of accessories ......................... 1-13
Instruments .................................................. 4-2
Jack ............................................................. 8-5
Jack handle ................................................. 8-7
Jacking up the vehicle ................................. 8-8
Jump starting (Emergency starting) .......... 8-27
Keyless entry system................................... 2-5
Keys............................................................. 2-2Leakage (Fuel, engine coolant,
oil and exhaust gas) ................................ 9-14
Light
Bulb capacity........................................... 8-34
Headlamps .............................................. 4-12
Room lamps ............................................ 4-20
Limited-slip differential ............................... 5-35
Low fuel indication lamp .............................. 4-7
Manual transmission
Driving speed .......................................... 5-14
Shifting .................................................... 5-14
Manual window control ................................ 2-9
Meter, gauge and indication/warning
lamp operation ........................................ 9-14
Meter illumination control........................... 4-20
Mirrors
Day/Night Type inside rear-view mirror .. 5-37
Electric remote-controlled
outside rear-view mirrors ...................... 5-38
Vanity mirror............................................ 6-32
Octane rating ............................................... 5-3
Odometer/Tripmeter .................................... 4-3
Oil pressure warning lamp ........................... 4-9
Oil
Engine oil ....................................... 9-2, 10-26
Manual transmission oil ........................ 10-26
Operation under adverse
driving conditions ...................................... 8-2
Overheating (Engine) ................................ 8-23Parking ............................................. 5-20, 5-32
Parking brake ............................................ 5-30
Performance ....................... 10-5, 10-11, 10-18
Pillar antenna............................................. 6-18
Polishing ...................................................... 7-6
Power steering
Fluid ............................................... 9-9, 10-26
System .................................................... 5-37
Pregnant women restraint ......................... 3-20
Punctured .................................................. 8-16
Quarter window ......................................... 2-11
Rear differential lock .................................. 5-23
Rear fog lamp switch ................................. 4-19
Rear gate ................................................... 2-12
Rear heater................................................ 6-30
Rear seat ..................................................... 3-5
Rear secret box ......................................... 6-37
Rear window demister switch .................... 4-18
Rear-view mirrors ...................................... 5-37
Removal of water from the fuel filter
(diesel-powered vehicles only) ............... 8-26
Replacement of lamp bulbs ....................... 8-34
Front turn-signal and position lamps ....... 8-36
Headlamps .............................................. 8-35
High-mounted stop lamps ....................... 8-38
Side turn-signal lamps ............................ 8-36
Number-plate lamps ............................... 8-37
Rear combination lamps ......................... 8-37
Rear fog lamps........................................ 8-38
Rheostat .................................................... 4-20
Roof drip moulding .................................... 1-14
Room lamps .............................................. 4-20
10-28
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