2004 MITSUBISHI L200 fuel cap

STARTING AND DRIVING
Fuel selectionEC20CPF
CAUTIONFor diesel-powered vehicles, fuel ad-
ditives can cause ignition compo-
nents to be damaged and never use
the fuel additives.1. Before filling with fuel, stop the en-
gine.
2. The fuel tank filler is located on the
rear left side of your vehicle.
Type 1
The fuel tank filler door can be opened
from inside the vehicle by using the fuel
tank filler door release lever located be-
side the driver’s seat.
Filling the fuel tankEC20DPF
CAUTIONGasoline is highly flammable and ex-
plosive. You could be burned or seri-
ously injured when handling it.
When refuelling your vehicle, always
turn the engine off and keep away
from flames, sparks and smoking
materials. Always handle fuel in
well-ventilated outdoor areas.
Fuel tank capacity
2WD : 69 litres
4WD : 75 litres
5-3
Recommended
fuel
Petrol-powered vehicles
Unleaded petrol octane rating
(DIN 51607)
91 RON or higher (Normal)
Diesel-powered vehicles
Cetane rating (DIN 51601)
45 or higher
C20A042
Type 1
05engL2_240082_4 22-01-2004 13:04 Page 5-3

STARTING AND DRIVING
Type 2
Slide the cover (1). Insert the key in the
cap (2) and unlock it.
Turn the cap and remove it.A - Remove
B - Close
3. Open the fuel tank filler tube by slowly
turning the cap anticlockwise.
CAUTIONSince the fuel system may be under
pressure, remove the fuel tank filler
tube cap slowly. This relieves any
pressure or vacuum that might have
built up in the fuel tank. If the cap is
venting vapour or if you hear a hiss-
ing sound, wait until it stops before
removing the cap. Otherwise, fuel
may spray out, injuring you or others.
4. To fill with fuel correctly depends
mainly on correct handling of the fuel
filler gun.
Do not tilt the gun. Insert the gun in
the tank port as far as it goes.
CAUTIONPetrol-powered vehicles have a label
located on the fuel tank filler lid that
states “UNLEADED FUEL ONLY”.
The vehicles also have a fuel tank
filler tube especially designed to ac-
cept the smaller diameter of the un-
leaded petrol dispensing nozzles
only.
If the fuel cap must be replaced, use
only a MITSUBISHI original part
specified for your vehicle.
5. When the gun stops automatically, re-
move the gun half the way in the tank
port. After the second automatic stop,
do not fill with fuel anymore.
CAUTIONTo avoid fuel spillage and overfilling,
do not “top-off” the fuel tank.
5-4
C30B001
1
2
Type 2
B A
C20A160
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STARTING AND DRIVING
6. To close, turn the fuel tank filler tube
cap slowly clockwise until you hear
clicking sounds, then gently push the
fuel tank filler door closed.
CAUTIONIf you need to replace the fuel tank
filler tube cap, use only the cap
specified for your model vehicle.
CAUTIONDamage to the catalytic converter
can result if your vehicle is not kept
in proper operating condition. In the
event of an engine malfunction par-
ticularly involving engine misfire or
other apparent loss of performance
have your vehicle serviced prompt-
ly. Continued operation of your
vehicle with a severe overheated
condition may result in possible
damage to the converter and
vehicle.
WARNING(1) As with any vehicle, do not park
or operate this vehicle in areas
where combustible materials
such as dry grass or leaves can
come in contact with a hot
exhaust since a fire could occur.
(2) Undercoating paint should not
be applied to the catalytic con-
verter.
Catalytic converter*EC18A-Pa
In case of the petrol-powered vehicles, for
ordinary use, there are no particular pre-
cautions except that of using unleaded
petrol.
The exhaust gas scavenging device with
catalytic converter is extremely efficient
for the reduction of noxious gases. The
catalytic converter is installed in the ex-
haust system.
It is important to keep the engine properly
tuned to ensure proper catalyst operation
and prevent possible catalyst damage.
5-5
C18A001
05engL2_240082_4 22-01-2004 13:04 Page 5-5

If the vehicle breaks down .......................... 8-2
Operation under adverse driving
conditions............................................... 8-2
Tools, jack and jack handle......................... 8-3
Jack and jack handle ................................... 8-5
Jacking up the vehicle................................. 8-8
Spare wheel .................................................. 8-12
Wheel caps ................................................... 8-15
If a tyre is punctured .................................... 8-16
Towing .......................................................... 8-19
Engine overheating...................................... 8-23
Bleeding the fuel system
(diesel-powered vehicles only) ............. 8-25
Removal of water from the fuel filter
(diesel-powered vehicles only) ............. 8-26
Emergency starting ..................................... 8-27
What to do if the engine speed becomes
unstable after the battery is replaced .. 8-30
Fuses............................................................. 8-30
Changing a fuse ........................................... 8-33
Replacement of lamp bulbs ........................ 8-34
For emergencies
8
08engL2_240082_4 22-01-2004 13:10 Page 8-1

FOR EMERGENCIES
4. Check the coolant level in the reserve
tank. If there is none, make sure that
the engine has cooled down before
removing the radiator cap, because
hot steam or boiling water otherwise
will gush from the filler port and may
scald you.
5. Add coolant to the radiator and/or
reserve tank if necessary (refer to the
“Maintenance” section).
CAUTIONAdding cold water rapidly when the
engine is hot could cause the cylin-
der head and/or block to crack, add
the water a little at a time while run-
ning the engine.
Bleeding the fuel system
(diesel-powered vehicles
only)
EN07A-La
The fuel system should be bled to remove
air as described below if the fuel supply is
exhausted during travel.
1. Loosen the air plug (A) at the top of
the fuel filter. 6. Examine the radiator hoses for
coolant leakage and the fan belts for
looseness or damage.
If there is anything wrong with the
cooling system or fan belt, have the
problem corrected at an authorized
MITSUBISHI dealer.
8-25
M36A003N07A007
A
08engL2_240082_4 22-01-2004 13:10 Page 8-25

FOR EMERGENCIES
2. Pump the hand pump (B) until there
are no more bubbles in the fuel
coming out of the air plug (A). When
doing this, place a cloth around the air
plug (A) to prevent the escaping fuel
from spraying about.
3. Tighten the air plug (A) when there
are no more bubbles in the fuel.
4. Continue pumping until the hand
pump (B) becomes stiff.
5. Finally, check to be sure that there is
no leakage of fuel.
If in doubt, consult your nearest au-
thorized MITSUBISHI dealer.
CAUTION
(1) Do not smoke or have any other
open flame near the vehicle
while bleeding the fuel system.
(2) Be sure to carefully clean away
any spilt fuel which could ignite
and cause a fire.
Removal of water from the
fuel filter (diesel- powered
vehicles only)
EN07B-Bc
If the warning lamp illuminates during
driving, it indicates that water has accu-
mulated in the fuel filter. If this occurs,
remove the water as described below.
1. Loosen the drain plug (A) at the bot-
tom of the fuel filter.
8-26
N07B011
A
N07A008
B
08engL2_240082_4 22-01-2004 13:10 Page 8-26

FOR EMERGENCIES
NOTE
• Some fuses may not be installed on
your vehicle, depending on the vehicle
model or specifications.
• The table above shows the main equip-
ment corresponding to each fuse.
Engine compartment
NOTE
• Some fuses may not be installed on
your vehicle, depending on the vehicle
model or specifications.
• The table above shows the main equip-
ment corresponding to each fuse.
8-32
N29B131
12
34
56
7
8
910
1112
NoElectrical systemCapacity
1Room lamp10A
2High beam10A
3Tail lamps (Right)10A
4Tail lamps (Left)10A
5Hazard warming
flashers10A
6Air conditioning30A
7Fuse40A
8Ignition switch40A
9Power window30A
10Lamps30A
11Engine20A
12Alternator80A
Symbol
NoElectrical systemCapacity
7Heater relay10A
8Cigarette lighter15A
9Windscreen wiper15A
10Reserving lamps10A
11Meter10A
12Stop lamps10A
13Horn10A
14Power window relay10A
15Automatic transmission
(A/T only)10A
16Fuel line heater15A
17Rear heater10A
18Heated mirror10A
19Demister20A
Symbol
A/T
08engL2_240082_4 22-01-2004 13:11 Page 8-32

Chassis number........................................................ 10-2
Engine number ......................................................... 10-2
Vehicle information code plate ............................... 10-3
Single cab
Dimensions ............................................................. 10-5
Performance ........................................................... 10-5
Weights ................................................................... 10-6
Engine ..................................................................... 10-7
Transmission .......................................................... 10-7
Electrical system .................................................... 10-8
Tyres and wheels ................................................... 10-8
Other specifications............................................... 10-9
Club cab
Dimensions ............................................................. 10-11
Performance ........................................................... 10-11
Weights ................................................................... 10-12
Engine ..................................................................... 10-13
Transmission .......................................................... 10-13
Electrical system .................................................... 10-14
Tyres and wheels ................................................... 10-14
Other specifications............................................... 10-15
Double cab
Dimensions ............................................................. 10-17
Performance ........................................................... 10-18
Weights ................................................................... 10-19
Engine ..................................................................... 10-20
Transmission .......................................................... 10-21
Electrical system .................................................... 10-22
Tyres and wheels ................................................... 10-22
Other specifications............................................... 10-23
Notes regarding diesel fuel ..................................... 10-24
Capacities.................................................................. 10-25
Specifications
10
10engL2_240082_4 22-01-2004 13:14 Page 10-1