2004 MITSUBISHI L200 brakes

INSTRUMENTS AND CONTROLS
CAUTIONIf the brake warning lamp does not illumi-
nate when you pull the parking brake lever,
or if it does not go out when you release
the lever, contact your nearest authorized
MITSUBISHI dealer immediately.
If the brake warning lamp illuminates while driv-
ing, it could mean braking system deterioration.
Park your vehicle in a safe place and follow these
procedures:
1.
If, when pressing the brake pedal, braking is poor,
press your foot harder against the brake pedal.
2. Should the brakes fail, use engine braking to
reduce your speed and slowly pull the park-
ing brake lever to park your vehicle.
Depress the brake pedal to operate the stop
lamp (brake lamp) to alert the vehicles be-
hind you.
CAUTIONSudden application of the parking brake is
dangerous and can lock the rear wheels.
Diesel preheat warning lamp - amber
(diesel-powered vehicles only)
ED58A-Hb
The warning lamp illuminates when the ignition
switch is placed in the “ON” position. As the glow
plug becomes hot, the lamp goes out and the en-
gine can be started.
NOTE
(1) If the engine is cold, the diesel preheat warn-
ing lamp is on for a longer time.
(2) When the engine has not been started within
about 5 seconds after the diesel preheat
warning lamp went out, return the ignition key
to the “LOCK” position. Then, turn the key to
the “ON” position to preheat the engine
again.
(3) When the engine is warm, the diesel preheat
warning lamp does not come on even if the
ignition key is placed in the “ON” position.
4-10
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STARTING AND DRIVING
5-6
The catalytic converter itself gets hot
quickly, and may be damaged if overheat-
ed. The following points should be noted
in order to prevent the ignition of unburned
petrol within the catalytic converter.
(1) In case of the petrol-powered vehi-
cles, use UNLEADED PETROL
ONLY of the type of recommended in
“Fuel selection” on page 5-3.
(2) Do not drive with an extremely low
fuel level; running out of fuel could
cause damage to the catalytic con-
verter.
(3) Do not switch OFF the ignition switch
while driving.
(4) Do not try to start the engine by push-
ing the vehicle. If the battery is weak
or discharged, use another battery to
start the engine.
(5) In case of the petrol-powered vehi-
cles, do not idle the engine with any
spark plug wires disconnected or re-
moved such as performing diagnostic
tests.
(6) Do not idle the engine for prolonged
periods during very rough idle or mal-
functioning operating conditions.
(7) Do not race the engine when turning
off the ignition switch to prevent cat-
alytic converter from being damaged
due to unburnt fuel.(8) Stop driving the vehicle if you think
the performance is noticeably low, or
that there is unnecessary engine rota-
tion, or any other engine trouble, such
as with the ignition, etc.
If it is impractical to stop driving imme-
diately, reduce the speed and drive
for only a short time. Have an inspec-
tion made by your nearest authorized
MITSUBISHI dealer as soon as pos-
sible.
(9) In unusual situations involving grossly
malfunctioning engine operation, a
burnt smell may indicate severe and
abnormal catalyst overheating.
If this occurs, the vehicle should be
stopped in a safe place, the engine
switched off and the vehicle allowed
to cool. Once the engine is cool, a
service, including a tune-up to manu-
facturer’s specifications, should be
obtained immediately.Economical drivingEC19AAPa
For economical driving, there are some
technical requirements that have to be
met. The prerequisite for low fuel con-
sumption is a properly adjusted engine. In
order to achieve longer life of the vehicle
and the most economical operation, have
the vehicle serviced by an authorized
MITSUBISHI dealer at regular intervals in
accordance with the service standards.
Fuel economy and generation of exhaust
gas and noise are highly influenced by
personal driving habits as well as the par-
ticular operating conditions. The following
points should be observed in order to min-
imize wear of brakes, tyres and engine as
well as to reduce environmental pollution.
05engL2_240082_4 22-01-2004 13:04 Page 5-6

STARTING AND DRIVING
5-9
mm
*
1: Single cab, double cab
*2: Club cab
NOTE
The values under item 10 are applicable
to unladen vehicles. These values can
also be varied depending on the tyre size,
optional equipment and suspension con-
ditions.
Ignition switchEI01ABGa
1 - The engine is stopped, and the steer-
ing wheel locked. The key can only be
inserted and removed only when the
switch is in this position.
2 - The engine is stopped, but the radio,
cigarette lighter and other electrical
devices can be operated.
3 - The engine is running and all the vehi-
cle’s electrical devices can be oper-
ated.
4 - The starter motor operates. After the
engine has started, release the key
and it will automatically return to the
“ON” position.
Operating hints
(1) Do not let the clutch slip (vehicles with
a manual transmission only) and do
not increase the engine speed more
than necessary when starting.
(2) Be sure that the driving speed does
not exceed the maximum speed for
trailer operation.
(3) To prevent shocks from the overrun
brake, depress the brake pedal lightly
at first and then more strongly.
(4) To make full use of engine braking,
change to a lower gear before de-
scending a slope.
(5) The body, brakes, clutch, and chassis
will be under additional strain when
towing a trailer.
(6) The heavier weight and higher rolling
and air resistance will increase fuel
consumption.
Additional precautions for vehicles
equipped with an automatic transmission
It is recommended to use the “2” position
on slopes or at low speed. Use the “L” po-
sition in mountainous areas in order to
make better use of engine braking and to
assist the brake system. However, be sure
that the speed does not exceed the maxi-
mum speed limit for the selected gear.
For maximum speed, refer to the descrip-
tion of the “Possible driving speed” on
page 5-19.
2WD models4WD models
1 19.5 19.5
214 14
323 23
4 88 188
535 35
660 60
785 85
8 145 145
9 322 275
10 342 to 392 372 to 422
11 965 956*
1, 1,071*2
12 1,287 1,231*1, 1,346*2
13 30 30
14 525 525
15 1,050 1,050
I21A042
2
13
4
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STARTING AND DRIVING
5-18
Operation of the automatic
transmission
EI04D-Cg
CAUTION(1) Before selecting a gear with the
engine running and the vehicle
stationary, fully depress the
brake pedal to prevent the vehi-
cle from creeping.
The vehicle will begin to move as
soon as the gear is engaged, es-
pecially when the engine speed
is high, at fast idle or the air con-
ditioning operating, the brakes
should only be released when
you are ready to drive away.
(2) Depress the brake pedal with the
right foot at all times.
Using the left foot could cause
driver movement delay in case
of an emergency.
(3) To prevent sudden acceleration,
never race the engine when
shifting from the “P” (PARK) or
“N” (NEUTRAL).
(4) Operating the accelerator pedal
while the other foot is resting on
the brake pedal will affect brak-
ing efficiency and may cause
premature wear of brake pads.
Do not race the engine with
brake pedal pressed.
This can damage the transmis-
sion.
Overdrive control switchEI04C-Bc
During ordinary driving, the overdrive
switch should be left in the pressed-in po-
sition (the indicator lamp in the instrument
panel is not illuminated).
Automatic shifting will be performed in the
range from 1st gear through 4th gear if the
selector lever is set at “D”.
When you need quick acceleration or en-
gine braking power on a downhill grade, or
when you are going to go up a long hill,
press the overdrive switch once again to
cancel the overdrive function.The indicator lamp in the instrument panel
illuminates and automatic shifting will be
performed in the range from 1st gear
through 3rd gear only.
I04C033I04C034
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STARTING AND DRIVING
5-28 Climbing sharp grades
Set the transfer shift lever to “4L” to max-
imize the engine torque.
WARNING(1) Go straight up. Do not try to
traverse across a steep slope.
(2) If you begin to lose traction,
ease off the accelerator pedal
and gently turn the steering
wheel alternately left and right to
regain adequate traction again.
NOTE
(1) Choose as smooth a slope as possi-
ble with few stones or other obsta-
cles.
(2) The climbing ability is approximate
35° grade on dry pavement.
(3) Before attempting to drive up the
slope, walk up it to confirm that the
vehicle can handle the gradient.
Descending sharp grades
Set the transfer shift lever to “4L”, use the
engine brake (downshifting) and descend
slowly.
WARNINGAvoid snaking down a sharp gra-
dient. Descend the grade as straight
as possible.
NOTE
(1) When descending a sharp grade, if the
brakes are applied suddenly because
of an obstacle encountered, control of
the vehicle could be lost. Before de-
scending the slope, walk down it and
confirm the path.
(2) Before descending a grade, it is neces-
sary to choose the appropriate gear.
Avoid changing gears or depressing the
clutch while descending the grade.
(3) MITSUBISHI is not responsible to the
operator for any damage or injury
caused or liability incurred by the im-
proper and negligent operation of a ve-
hicle. All techniques of vehicle opera-
tion described herein depend on the
skill and experience of the operator
and other participating parties, and any
deviation from the recommended oper-
ating instructions above is at their own
risk.
Turning sharp corners
When turning a sharp corner in “4H” or
“4L” position at low speed, a slight differ-
ence in steering may be experienced
similar to as if the brakes were applied.
This is called tight corner braking and
results from each of the four tyres being at
a different distance from the corner.
The phenomenon is peculiar to 4-wheel
drive vehicles. If this occurs, either
straighten the steering wheel, or change
to rear-wheel drive.
Crossing a stream (fording)
4-wheel drive vehicles are not necessarily
waterproof. If the electrical circuits be-
come wet, further operation of the vehicle
will be impossible; therefore, avoid cross-
ing streams unless absolutely necessary.
If crossing a stream is unavoidable, use
the following procedure:
(1) Check depths of a stream and geo-
graphical features before attempting
to cross a stream and ford the stream
where the water is as shallow as prac-
ticable.
(2) Set the transfer shift lever to “4L”.
(3) Drive slowly at a speed of approxi-
mately 5 km/h (3 mph) to avoid
splashing too much water.
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STARTING AND DRIVING
5-29
CAUTIONNever cross a stream where the
water is deep.
Do not change gears while crossing
the stream.
Frequent crossing of streams can
adversely affect the life span of the
vehicle; consult an authorized
MITSUBISHI dealer and take the ne-
cessary measures to prepare, in-
spect, and repair the vehicle.
After crossing a stream, apply the brakes
to be sure they are functioning properly. If
the brakes are wet and not functioning
properly, dry them out by driving slowly
while lightly depressing the brake pedal.
Inspect each part of the vehicle carefully.
Refer to the “Inspection and maintenance
following rough road operation” section.
Cautions on handling of
4WD vehicles
EI49A-Ce
Tyres and wheels
Since the driving torque can be applied to
the 4 wheels, the performance of the vehi-
cle when operating in 4WD is greatly
affected by the condition of the tyres.
Pay close attention to the tyres.
• Install specified tyres on all wheels. Re-
fer to the “Tyres and wheels” on page
10-8, 10-14, 10-22.
• All tyres should be rotated whenever the
wear difference between front and rear
tyres is recognizable.
Good vehicle performance cannot be
expected if there is a difference in wear
between tyres. Refer to the “Tyre rota-
tion” on page 9-11.
• Check the tyre inflation pressure regu-
larly.
Inspection and maintenance
following rough road operation
After operating the vehicle in rough road
conditions, be sure to perform the following
inspection and maintenance procedures:
(1) Check that the vehicle has not been
damaged by rocks, gravel, etc.
(2) Carefully wash the vehicle with water.
Drive the vehicle slowly while lightly
depressing the brake pedal in order to
dry out the brakes. If the brakes still
do not function properly, contact an
authorized MITSUBISHI dealer as
soon as possible to have the brakes
checked.
(3) Remove the insects, dried grass, etc.
clogging the radiator core.
(4) If a stream has been crossed, check
the engine, transmission, and differ-
ential oil and propeller shaft grease. If
the oil or grease is milky or cloudy
because of water contamination, it
must be replaced with new oil.
(5) Check the inside of the vehicle. If
ingress of water is found, dry the car-
pet etc.
(6) Inspect the headlamps. If the head-
lamp bulb is flooded with water, have
the headlamp drained off at an autho-
rized MITSUBISHI dealer.
(7) Have an authorized MITSUBISHI
dealer replace grease in the wheel
bearing.
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STARTING AND DRIVING
5-32
ParkingEI22A-Ak
Parking on a slope
Fully engage the parking brake, and then
move the gearshift lever to 1st (on an up-
hill) or reverse (on a downhill) position on
manual transmission vehicle.
On automatic transmission vehicle, move
the selector lever to “P” (PARK) position.
When parking on a hill, apply chocks to
wheels for greater safety.
Parking with the engine running
Do not keep the engine running in a
closed or poorly ventilated place. Carbon
monoxide gas is odourless and extremely
poisonous and dangerous.
Where you park
Do not park in a place where there are in-
flammable objects such as dry grass,
leaves, etc. because the exhaust system
with catalyst produces very high tempera-
tures. This may cause a fire.
When leaving the vehicle
Always remove the key from the ignition
switch and lock all doors when leaving the
vehicle unattended.
Always try to park your vehicle in a well lit
area.
BrakingEI23A-Me
All the parts of the brake system are cri-
tical to safety. Have the vehicle serviced
by an authorized MITSUBISHI dealer at
regular intervals according to the service
booklet.
Brake system
(1) The service brake is divided into two
brake circuits so that when one brake
circuit fails, the other is available to
stop the vehicle. If this occurs, how-
ever, the brake pedal must be de-
pressed further than usual; stop driv-
ing as soon as possible and have the
brake system repaired at the nearest
authorized MITSUBISHI dealer.
(2) The brake boosting force is lost after
the brake pedal is depressed once or
twice while the engine is off. If this oc-
curs, the brake will require greater force
than usual. This is especially important
when the vehicle is being towed.
(3) On diesel-powered vehicles, the
brake booster will no longer function if
the V-belt is broken, and the brake
failure warning lamp will illuminate to
inform the driver. If this happens, use
engine braking (down-shifting) to re-
duce the speed of the vehicle and
then depress the brake pedal withmore force than usual to stop the
vehicle in a safe place, and have the
brake system serviced at the nearest
authorized MITSUBISHI dealer.
Warning lamp
The brake warning lamp lets you know if
your brake system is working properly.
Read “Brake warning lamp” on page 4-9.
When brakes are wet
Check the brake system while driving at a
low speed immediately after starting, es-
pecially when the brakes are wet, to con-
firm they work normally.
A film of water can form on the brake discs
or brake drums and prevent normal func-
tioning after driving in heavy rain or
through large puddles, or after the vehicle
is washed. If this occurs, dry the brakes
out by driving slowly while lightly depress-
ing the brake pedal.
When driving downhill
It is important to take advantage of the en-
gine braking by shifting to a lower gear
while driving on steep downhill roads in
order to prevent the brakes from overheat-
ing.
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STARTING AND DRIVING
5-33 Brake pads and linings
(1) With new brake pads or linings, avoid
where possible sudden full applica-
tion of the brakes for the first 200 km
(125 miles) of driving.
(2) The disc brakes are provided with a
warning device which emits a shriek-
ing metallic sound while braking if the
brake pads have reached their limit.
If you hear this sound, have the brake
pads replaced by your MITSUBISHI
dealer.
CAUTION(1) Do not leave any objects or
place a thick floor mat around
the brake pedal; doing so could
prevent the full pedal stroke that
would be necessary in an emer-
gency. Make sure that the pedal
can be operated freely at all
times.
(2) Avoid driving habits that may
lead to sudden braking and
never “ride” the brakes by rest-
ing your foot on the brake pedal
while driving.
It causes brake overheating and
fade.
• Driving on gravel or snow-covered
roads.
• Driving with tyre chains installed.
• Driving on roads where the road
surface is pitted or has other differ-
ences in surface height.
• Driving on bumpy roads or other
poor driving surfaces.
(3) Operation of the ABS is not restricted
to situations where brakes are applied
suddenly. This system may also oper-
ate to prevent wheel lock when you
are driving over manholes, steel road-
work plates, or the vehicle is driven
over steps or level differences in the
road, road markings, or other sur-
faces which are difficult for the wheels
to grip.
(4) When the ABS is activated, you may
feel the brake pedal pulsating and
hear a characteristic noise. Also at
this time, it may feel as if the pedal at-
tempts to resist being depressed.
In this situation, to let the ABS
work for you, just hold the brake
pedal down more firmly. Do not
pump the brake. This will result in
reduced braking performance.Anti-lock brake system
(ABS)*
EI24APD
Environmental conditions can have an ef-
fect on braking. During sudden braking
when there is snow, ice, oil, water etc; on
the road surface, a skid may occur. In this
situation, steering control and braking ef-
fectiveness is reduced and the stopping
distance is increased. The vehicle may
also go into an uncontrolled spin.
The ABS helps prevent the wheels from
locking during braking, thus maintaining
directional stability, ensuring controllabi-
lity, and providing optimum braking force.
Driving hints
(1) With ABS fitted, steering during sud-
den braking (when the ABS functions)
differs slightly from when the brakes
are not being applied.
Steer the vehicle carefully in these
conditions.
(2) Always maintain the same distance
from the vehicle in front of you as you
would for a vehicle not equipped with
an ABS.
Compared with vehicles not fitted
with ABS, your vehicle may require a
longer stopping distance in the follow-
ing cases:
05engL2_240082_4 22-01-2004 13:05 Page 5-33