2004 MITSUBISHI ENDEAVOR lock

5. If the backlash exceeds the limit value, adjust it by replacing the side gear
spacers.
6. If adjustment is not possible, replace the side gears and pinion gears as a set.
7. Check that the backlash is within the limit value and that the differential gear
turns smoothly. >>G<< LOCK PIN INSTALLATION 1. Align the pinion shaft lock pin hole with the differential case lock pin hole, and
drive in the lock pin.
2. Stake the lock pin with a punch on both sides.
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 86: Staking Lock Pin With Punch

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>H<< DRIVE GEAR INSTALLATION 1. Clean the drive gear attaching bolts.
2. Remove the adhesive adhered to the threaded holes of the drive gear by turning
the tap (M 10 X 1.25). Clean the threaded holes by applying compressed air.
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 87: Removing Adhesive Adhered To Threaded Holes Of Drive Gear By Turning Tap

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Apply 3M
TM
stud locking 8730, 8731 or equivalent to the threaded holes of
the drive
gear.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 88: Applying Stud Locking Or Equivalent To Threaded Holes Of Drive Gear

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
4. Install the drive gear onto the differential case with the mating marks properly
aligned. Tighten the drive gear attaching bolts to the specified torque in a
diagonal sequence.
Tightening torque: 84 +/- 4 N.m (62 +/- 3 ft-lb)
>>I<< DIFFERENTIAL SIDE BEARING INNER RACE INSTALLATION Use special tool MB990728 to press-fit the differential side bearing inner races into
the differential case.
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 93: Using Special Tools And Apply Preload

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
5. Fit the sna
p rin
g at either
position shown to lock the side bearin
g nut.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Measure wheel alignment with an alignment equipment on level ground.
The rear suspension, wheels, and tires should be serviced to the normal condition
prior to wheel alignment measurement. CAMBER
Standard value: -0° 50' +/- 30' (Left/right deviation within 30')
TOE-IN
Standard value: 3 +/- 3 mm (0.12 +/- 0.12 inch)
If camber and/or toe-in is not within the standard value, adjust by following
procedures.
1. Carry out camber adjustment by turning the camber adjusting bolt.
CAUTION:
When adjusting the camber, the arms other than
the toe control arm should be tightened. After adjusting the camber, be sure to adjust the
toe.
NOTE:
LH: Clockwise viewed from the rear -> (-) camber RH: Clockwise viewed from the rear -> (+) camber If either of camber or toe is adjusted, both should
fluctuate. For the relationship between the two,
refer to CAMBER AND TOE REFERENCE TABLE
.

2004 Mitsubishi Endeavor LS 2004 SUSPENSION Rear - Endeavor

Fig. 6: Adjusting Camber

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Carry out toe adjustment by turning the toe adjusting bolt.
CAUTION: When adjusting the toe, the arms other than the
lower arm assembly should be tightened.
NOTE:
LH: Clockwise viewed from the rear -> Toe-in RH: Clockwise viewed from the rear -> Toe-out If either of camber or toe is adjusted, both should
fluctuate. For the relationship between the two, refer to
CAMBER AND TOE REFERENCE TABLE (Refer to P.34-
8).

2004 Mitsubishi Endeavor LS 2004 SUSPENSION Rear - Endeavor

intermittent. Refer to HOW TO COPE WITH INTERMITTENT MALFUNCTIONS
.
DIAGNOSTIC FUNCTION ON-BOARD DIAGNOSTICS If the TCL/ASC-ECU detects any problem in the CAN communication line or the
ECUs, which the TCL/ASC-ECU is communicating with, it stores a diagnostic
trouble code. The DTCs have 58 items. The DTCs can be confirmed by connecting
scan tool MB991958 (MUT-III sub assembly). The stored DTCs are not erased
even after the ignition switch has been turned to the LOCK (OFF) position, or the
battery has been disconnected. The DTCs can be erased by operating scan tool
MB991958 (MUT-III sub assembly). HOW TO CONNECT THE SCAN TOOL (MUT-III) Required Special Tools:
MB991958: Scan Tool (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V. C. I.) MB991827: MUT-III USB Cable MB991910: MUT-III Main Harness A
1. Ensure that the ignition switch is at the "LOCK" (OFF) position.
2. Start up the personal computer.
3. Connect special tool MB991827 to special tool MB991824 and the personal
computer.
CAUTION: To prevent damage to scan tool MB991958, always
turn the ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting scan tool
MB991958.

2004 Mitsubishi Endeavor LS
2004 BRAKES Traction Control, Active Skid Control System - Endeavor