2004 MITSUBISHI ENDEAVOR Ac compressor

Fig. 299: Exploded View Of A/C Compressor Components

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

DISASSEMBLY SERVICE POINT << A >> SELF-LOCKING NUT REMOVAL
2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

Fig. 300: Removing Self
-Locking Nut

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

ASSEMBLY SERVICE POINTS >> A << FIELD CORE ATTACHMENT Line up the pin hole on the compressor unit with the field core projection and
attach.
2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

Fig. 302: Identifying Snap Ring Tapered Part

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

>> C << SELF-LOCKING NUT INSTALLATION Using a special tool, as when removing the nut, secure the armature and tighten the
self-locking nut. >> D << AIR GAP ADJUSTMENT Apply voltage from the battery to the air conditioning compressor clutch and check
that the clutch air gap is inside the standard value. If outside the standard value, use
a shim to adjust the gap. Standard value:

0.3 - 0.5 mm (0.012 - 0.020 inch)
2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

REMOVAL SERVICE POINTS << A >> RESERVE TANK ASSEMBLY REMOVAL Position the reserve tank assembly out of the way. The reserve tank assembly
cannot be removed completely from the engine compartment. Fig. 308: Identifying Reserve Tank Assembly And Air Cleaner Body

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

<< B >> FLEXIBLE SUCTION HOSE AND LIQUID PIPE A DISCONNECTION NOTE: For removal and installation of the condenser fan motor,
refer to REMOVAL AND INSTALLATION
.
CAUTION: As the compressor oil and receiver are highly
moisture absorbent, use a non-porous material to

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

To prevent the entry of dust or other foreign bodies, plug the dismantled hose and
condenser assembly nipples. INSTALLATION SERVICE POINT >> A << CONDENSER INSTALLATION When replacing the condenser, refill it with a specified amount of compressor oil
and install it to the vehicle.
Compressor oil: SUN PAG 56

Quantity:
15 cm
3 (0.5 fl.oz)
INSPECTION CONDENSER FAN MOTOR CHECK Check to be sure that the condenser fan motor operates when battery voltage is
applied to terminal 2 and terminal 1
grounded.
plug the hose and nipples.

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

Fig. 310: Removing And Installing Refrigerant Line

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

REMOVAL SERVICE POINT << A >> HOSE/PIPE DISCONNECTION To prevent the entry of other foreign bodies, plug the condenser, compressor, and
expansion valve nipples. << B >> SUCTION PIPE AND SUCTION FLEXIBLE HOSE DISCONNECTION
CAUTION: As the compressor oil and receiver are highly
moisture absorbent, use a non-porous material to
plug the hose and nipples.
CAUTION: As the compressor oil and receiver are highly

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

To disconnect the suction hose from the suction flexible hose, lift the lug on the
suction pipe and twist the suction flexible hose union counterclockwise.
Plug the hose nipple to prevent entry of dust and dirt. Fig. 311: Disconnecting Suction Pipe

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

INSTALLATION SERVICE POINT >> A << SUCTION HOSE INSTALLATION When replacing the suction hose, refill them with a specified amount of compressor
oil, and then install them.
moisture absorbent, use a non-porous material to
plug the hose and nipples.

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

Compressor oil: SUN PAG 56

Quantity:

Suction hose:
10 cm
3 (0.3 fl.oz)
VENTILATORS REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor