2004 MITSUBISHI ENDEAVOR clock

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
2. If the timing belt is to be reused, chalk an arrow on the flat side of the belt,
indicating the clockwise direction.
3. Loosen the center bolt of the tensioner pulley, then remove the timing belt.
INSTALLATION SERVICE POINTS >>A<< AUTO-TENSIONER INSTALLATION 1. If the auto-tensioner rod remains fully extended, set according to the following
procedure.
1. Place two dolly blocks in a vice as shown in the illustration, and then
place the auto-tensioner in the vice. CAUTION: Place the auto-tensioner perpendicular to the
jaws of the vice.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

2. Install the timing belt by the following procedure so that there is no deflection
in the timing belt between each sprocket and pulley.
1. Crankshaft sprocket
2. Idler pulley
3. Camshaft sprocket (Left bank)
4. Water pump pulley
5. Camshaft sprocket (Right bank)
6. Tensioner pulley
3. Turn the camshaft sprocket (Right bank) counterclockwise until the tension
side of the timing belt is firmly stretched. Check all the timing marks again.
4. Use special tool MD998767 to push the tensioner pulley into the timing belt,
then temporarily tighten the center bolt.
Fi
g. 92: Pushin
g Tensioner Pulle
y Into Timin
g Bel
t

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
5. Use special tool MD998769 to turn the crankshaft 1/4 turn counterclockwise,
then turn it again clockwise until the timing marks are aligned.
Fig. 93: Aligning Timing Marks

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
6. Loosen the center bolt of the tensioner pulley. Use special tool MD998767 and
a torque wrench to apply the tension torque to the timing belt as shown in the
illustration. Then tighten the center bolt to the specified torque.
Standard value: 4.4 N.m (39 in-lb) < Timing belt tension torque >
CAUTION: When tightening the center bolt, be careful that
the tensioner pulley does not turn with the bolt.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 95: Removing Setting Pin That Has Been Inserted Into Auto
-
Tensioner

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
8. Turn the crankshaft clockwise twice to align the timing marks.
9. Wait for at least five minutes, then check that the auto-tensioner pushrod
extends within the standard value range.
Standard value (A): 4.8 - 6.0 mm (0.19 - 0.24 inch)

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

change on the voltage. You can switch on/off the audio unit, control the mode
and volume by the remote controlled radio switch (RH). You can select a CD
track and pre-set radio station, and tune it by the remote controlled radio switch
(LH).
TECHNICAL DESCRIPTION (COMMENT) If the system does not recognize the remote controlled radio switches (RH), the
clock spring or the radio, CD player and CD changer may be defective. TROUBLESHOOTING HINTS
Malfunction of the remote controlled radio switch (RH) Malfunction of the radio, CD player and CD changer Malfunction of the clock spring Damaged wiring harness or connectors
DIAGNOSIS Required Special Tool:
MB991223: Harness set
STEP 1. Measure the voltage at remote controlled radio switch power
supply circuit at the clock spring connector C-306.
1. Disconnect the clock s
prin
g connector
C-306.
NOTE: You can switch on the audio unit by the remote controlled
switch, but can not switch it off.
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Radio With Tape Player & Cd Player - Endeavor

Fig. 17: Disconnecting Clock Spring Connector C
-306

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Turn the ignition switch to "ON" position.
3. Measure the voltage between clock spring connector C-306 (radio, CD
player and CD chan
ger side
) terminal 2 and
ground.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Radio With Tape Player & Cd Player - Endeavor

Fig. 18: Measuring Voltage Between Clock Spring Connector C
-306

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
The measured value should be approximately 5 volts.
Q: Is the measured voltage approximately 5 volts?
YES: Go to Step 4 .
NO: Go to Step 2.
STEP 2. Check radio, CD player and CD changer connector C-110 and
clock spring connector C-306 for loose, corroded or damaged terminals, or
terminals pushed back in the connector.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Radio With Tape Player & Cd Player - Endeavor

Fig. 20: Identifying Connector C
-306

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Q: Are radio, CD player and CD changer connector C-110 and clock
spring connector C-306 in good condition?
YES: Go to Step 3.
NO: Repair or replace the damaged component(s). The remote controlled
radio switch should work normally.
STEP 3. Check the wiring harness between clock spring connector C-306
(terminal 2) and radio, CD player and CD changer connector C-110
(terminal 5
).

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Radio With Tape Player & Cd Player - Endeavor