2004 MITSUBISHI ENDEAVOR fuel

registered). Moreover, when the immobilizer-ECU has been replaced, you will need
to use scan tool MB991958 to register the immobilizer-ECU and input the vehicle
secret code.
If an attempt is made to start the engine with an unregistered ignition key, cranking
occurs, but fuel supply is cut off to disable the engine. In approx. 10 seconds, the
immobilizer indicator will blink for approx. 30 seconds.
Fig. 99: Identifying Immobilizer Indicator Light

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
POINTS TO NOTE DURING OPERATION NOTE: PCM has an encrypted code for immobilizer-ECU, and the
encrypted code is registered in the immobilizer-ECU and
ignition key.
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Ignition Switch - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
REMOVAL SERVICE POINT << A >> FUEL RAIL, INJECTOR AND FUEL DAMPER < UP TO DECEMBER 2003 >, FUEL RAIL AND INJECTOR <
FROM JANUARY 2004 > REMOVAL Remove the fuel rail with the injectors and fuel damper attached to it. INSTALLATION SERVICE POINTS >>A<< INTAKE MANIFOLD GASKET INSTALLATION Install the gasket with the protrusions in the position illustrated.
Fig. 5: Installing Gasket

Courtes
y of MITSUBISHI MOTOR SALES OF AMERICA
.
CAUTION: Care must be taken when removing the fuel rail not
to drop the injector.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor

>>C<< FUEL HIG
H-PRESSURE HOSE INSTALLATION
1. When connecting the fuel high-pressure hose to the fuel rail, apply a small
amount of new engine oil to the O-ring and then insert the fuel high-pressure
hose, being careful not to damage the O-ring.
2. While turning the fuel high-pressure hose to the left and right, install it to the
fuel rail.
3. Check that the injector turns smoothly. If it does not turn smoothly, the O-ring
may be trapped. Remove the fuel high-pressure hose and then re-insert it into
the fuel rail and check again. INSPECTION Check the following points; replace the part if a problem is found. INTAKE MANIFOLD CHECK 1. Check for damage or cracking of any part.
2. Clogging of the negative pressure (vacuum) outlet port, or clogging of the
exhaust gas recirculation passages.
3. Using a straight edge and feeler gauge, check for distortion of the cylinder
head installation surface.
Standard value: 0.15 mm (0.006 inch) or less
Limit: 0.20 mm (0.008 inch)
CAUTION:
Be careful not to allow any engine oil to enter the
fuel rail. Be careful not to bend the fuel high-pressure
hose as it is made of plastics.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor

Fig. 7: Identifying Fuel High Pressure Hose

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
EXHAUST MANIFOLD REMOVAL AND INSTALLATION < LEFT BANK >
2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
2. Turn the ignition switch to the "ON" position.
3. Diagnose the CAN bus line. (Refer to PRECAUTONS ON HOW TO
REPAIR THE CAN BUS LINES
).
4. Turn the ignition switch to the "LOCK" (OFF) position.
5. Disconnect scan tool MB991958.
Q: Is the CAN bus line found to be normal?
YES: Go to Step 3.
NO: Repair the CAN bus line. (Refer to MULTIPORT FUEL INJECTION
(MFI) DIAGNOSIS
). Then go to Step 6 .
STEP 3. Using scan tool MB991958, read the diagnostic trouble code.
1. Connect scan tool MB991958 to the data link connector. (Refer to
TRACTION CONTROL SYSTEM (TCL) DIAGNOSIS
). CAUTION: To prevent damage to scan tool MB991958,
always turn the ignition switch to the
"LOCK" (OFF) position before connecting or
disconnecting scan tool MB991958.

2004 Mitsubishi Endeavor LS
2004 BRAKES Traction Control System (TCL) - Endeavor

2004 Mitsubishi ENDEAVOR 04 - Other Fuel > FUEL SYSTEM, OTHER [Part
090000 ]
TSB No: 0413001 NHTSA ID: , January 01, 2004 : Replacement:
Summary: electronic throttle valve (etv) initialization procedures - service manual
revision. 2004 lancer and lancer sportback models also included. *tt

2004 Mitsubishi ENDEAVOR 04 - Power Steering > STEERING : HYDRAULIC
POWER ASSIST SYSTEM [Part 015000 ]
TSB No: 0437A001 NHTSA ID: , January 01, 2004 : Replacement:
Summary: power steering pump pressure switch replacement part availability. *tt

2004 Mitsubishi ENDEAVOR 04 - Body > STRUCTURE : BODY [Part 162000 ]
TSB No: 0342B004 NHTSA ID: , October 01, 2003 : Replacement:
Summary: water leakage may occur at the floorboard due to possible conditions. water in
the floorboard can eventually saturate the silencers under carpet, causing a musty smell.
*tt

2004 Mitsubishi ENDEAVOR 04 - Windshield Blower > VISIBILITY :
DEFROSTER/DEFOGGER SYSTEM : WINDSHIELD : BLOWER [Part 138110 ]
TSB No: 0355008 NHTSA ID: , October 01, 2003 : Replacement:
Summary: debris (such as leaves, etc) entering the front cowl area may clog the
evaporator housing drain tube. if this occurs, the evaporator housing may fill up with
condensation and overflow into the passenger compartment, and into the blower mot

2004 Mitsubishi ENDEAVOR 04 - Windshield Blower > VISIBILITY :
DEFROSTER/DEFOGGER SYSTEM : WINDSHIELD : BLOWER [Part 138110 ]
TSB No: 0355008R NHTSA ID: , October 01, 2003 : Replacement: 0355003
Summary: debris (such as leaves, etc.) entering the front cowl area may clog the
evaporator housing drain tube. if this occurs, the evaporator housing may fill up with
condensation and overflow into the passenger compartment, and into the blower mo

2004 Mitsubishi ENDEAVOR 04 - Body > STRUCTURE : BODY [Part 162000 ]
TSB No: 0342B003 NHTSA ID: , October 01, 2003 : Replacement:

Fig. 52: Transmission Circuit (4 of 4)

TRUNK, TAILGATE, FUEL DOOR
2004 Mitsubishi Endeavor LS
2004 SYSTEM WIRING DIAGRAMS Mitsubishi - Endeavor

Fig. 53: Trunk, Tailgate, Fuel Door Circui
t
WARNING SYSTEMS
2004 Mitsubishi Endeavor LS
2004 SYSTEM WIRING DIAGRAMS Mitsubishi - Endeavor