2004 MITSUBISHI ENDEAVOR lock

Fig. 183: Installing Lock Pin

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>C<< TAPER ROLLER BEARING INSTALLATION Using special tools MD998812 and MD998820, press in the taper roller bearing
with the
press.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 190: Installing >>B<< Taper Roller Bearing

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>C<< SPACER, SIDE GEAR, WASHER, PINION AND PINION SHAFT, PINION SHAFT HOLDER, LOCK PIN, FRONT
OUTPUT SHAFT, SNAP RING, CENTER DIFFERENTIAL FLANGE, INSTALLATION 1. Mount a spacer on the back surface of the side gear, and then install the side
gear in the differential case.
2. Place the washers on the back of the pinions, and simultaneously mesh the four
pieces with the side gears. Place them into position while rotating them. Then,
install the
pinion shaft holder.
NOTE: When a new side gear is to be installed, use a medium
thickness spacer [0.93 to 1.00 mm (0.0366 to 0.0395
inch)].

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 191: Installing Side Gear In Differential Case

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Insert the pinion shaft.
4. Install the lock pin so that it will be oriented in the direction shown.
5. Install the front output shaft on the side gear, and install the snap ring.
6. Mount a spacer on the back surface of the side gear, and then install the side
gear in the differential case.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Dt : Measured specific gravity
t: Measured temperature
Fig. 1: Battery Visual Inspection (1)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
BATTERY VISUAL INSPECTION (2) Make sure the ignition switch is in "LOCK" (OFF) position and all battery feed
accessories are OFF.
1. Disconnect the negative cable from the battery before disconnecting the
positive cable.
WARNING:Care should be taken in the event the battery

2004 Mitsubishi Endeavor Limited 2004 ELECTRICAL Battery - Endeavor

2004 BRAKES
Basic Brake System - Endeavor
GENERAL DESCRIPTION The brake system has been designed to give greater reliability and durability and to
provide excellent braking performance. FEATURES IMPROVED BRAKING PERFORMANCE 1. A 9+10 inch tandem brake booster has been adopted to provide sufficient
braking force in sudden braking range.
2. Front ventilated disc brakes have been adopted to provide stabled braking force
and improved braking feel.
3. Rear solid disc brakes have been adopted. IMPROVED STABILITY 1. A 4-wheel anti-lock braking system (4ABS) has been adopted to prevent
slipping caused by the vehicle wheels locking up, in order to maintain a stable
vehicle posture and steering performance.
2. An electronic brake-force distribution (EBD) makes it possible to maintain the
maximum amount of braking force even when the vehicle's load is unevenly
distributed. < Vehicles with ABS>
3. A rear wheel early lock-prevention proportioning valve has been adopted. <
Vehicles without ABS>
4. Front- and rear-wheel X-type brake line layout has been adopted.
5. Ventilated discs have been adopted for front brakes in order to improve anti-
fading performance. IMPROVED SERVICEABILITY 1. A diagnosis function has been adopted for the ABS system in order to make
inspection easier.
2. An outer disc separated hub and rotor has been adopted to make removal and
2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor


2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor

Fig. 15: Adjusting Brake Pedal Height By Turning Clevis

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
6. Screw in the stop light switch until its thread contacts the stopper, and fix
the stop light switch by turning it approximately one quarter of a turn
clockwise.

2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor

Fig. 16: Checking Clearance Between Stop Light Switch And Stopper

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
7. Check that the clearance between the stop light switch and the stopper is
as shown.
8. Connect the connector at the stop light switch.
4. Check the key interlock and shift lock mechanisms. (Refer to KEY
INTERLOCK AND SHIFT LOCK MECHANISM CHECK
).
5. Return the carpet, etc. to its original position.
BRAKE PEDAL FREE PLAY
CAUTION: Check that the stop light does not illuminate
when the brake pedal is not depressed.

2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor

1. Turn the ignition switch to the "LOCK" (OFF) position, depress the brake
pedal two or three times. After eliminating the vacuum in the brake booster,
press the pedal down by hand, and confirm that the amount of movement
before resistance is met (free play) is within the standard value range.
Standard value: 3 - 8 mm (0.12 - 0.31 inch)
2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor