2004 MITSUBISHI ENDEAVOR length

Fig. 98: Checking Rod

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. While holding the auto-tensioner with your hand, press the end of the pushrod
against a metal surface (such as the cylinder block) with a force of 98 - 196 N
(22 - 44 pound) and measure how far the pushrod is pushed in.
Standard value: Within 1 mm (0.04 inch)
A: Length when no force is applied
B: Length when force is applied
A - B: Movement in

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

2004 DRIVE AXLES
Axle Shafts - Front - Endeavor
DESCRIPTION The axle shafts consist Birfield Joint (BJ)-Pillow Tripod Joint (PTJ), Birfield Joint
(BJ)-Double Offset Joint (DOJ), and Birfield Joint (BJ)-Tripod Joint (TJ) Constant
Velocity (CV) joints with solid metal shafts. Due to the use of the inner shaft and
bracket assembly, the right and left drive shafts are approximately the same length.
This reduces noise, vibration, and torque steer. LUBRICATION AWD For lubrication
points, see Fig. 1
or Fig. 2
.

2004 Mitsubishi Endeavor LS
2004 DRIVE AXLES Axle Shafts - Front - Endeavor


2004 Mitsubishi Endeavor LS
2004 DRIVE AXLES Axle Shafts - Front - Endeavor

Fig. 13: Disassembly And Assembly Of Strut Assembly

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Required Special Tools:
MB991237: Spring Compressor MB991238: Arm Set MB991681: Wrench and Socket Set
DISASSEMBLY SERVICE POINT <> STRUT NUT REMOVAL
CAUTION:
Install the special tools evenly, and so that the
maximum length will be attained within the
installation range.

2004 Mitsubishi Endeavor LS 2004 SUSPENSION Front - Endeavor

>>A<< INSTRUMENT PANEL INSTALLATIONLoop a length of cord between the instrument panel and the duct to aid installation
of the photo sensor.
Fig. 8: Installing Instrument Panel

Courtes
y of MITSUBISHI MOTOR SALES OF AMERICA
.

2004 Mitsubishi Endeavor XLS
2004 BODY & ACCESSORIES Instrument Panel Assembly - Endeavor

equation, and use a new bellows band to repeat steps (2) to (3)
.
W = 5.5 mm (0.22 inch) - A
[Example: if (A) is 2.3 mm (0.09 inch), (W) is 3.2 mm (0.13 inch).]
Fig. 62: Checking Crimped Width (A)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ASSEMBLY SERVICE POINT >>D<< TIE ROD END/JAM NUT INSTALLATION Screw in the tie rod end to achieve the right and left length as shown in illustration.
Lock with the jam nut. NOTE: The locking nuts must be tightened securely only after the
steering gear is installed and toe is adjusted.
2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor

Fig. 63: Identifying Tie Rod End Length

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ASSEMBLY SERVICE POINT >>E<< GEAR MOUNTING RUBBER INSTALLATION Install the gear mounting rubber to the rack housing so that the distance is as shown
in the illustration.
2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor

1. Check the brush for roughness of the surface that contacts the commutator and
check the brush length. Replace the brush holder if this measurement exceeds
the limit. The minimum limit is .28" (7.0 mm)
2. In the case contacting surface has been corrected or the brush has been
replaced, correct the contacting surface winding sandpaper around the
commutator. OVERRUNNING CLUTCH 1. While holding clutch housing, rotate the pinion. Drive pinion should rotate
smoothly in one direction, but should not rotate in opposite direction. See Fig.
7 . If clutch does not function properly, replace overrunning clutch assembly.
2. Inspect the pinion for wear or burrs. If pinion is worn or burred, replace the
overrunning clutch assembly. If pinion is damaged, also inspect the ring gear
for wear or burrs.

2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Starters - Endeavor

TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS WIRING DIAGRAMS For starting system wiring diagram see STARTING/CHARGING in appropriate
SYSTEM WIRING DIAGRAMS article in ELECTRICAL.
Limit
1.13" (28.8 mm)
Commutator Undercut (Mica) DepthStandard
.20" (.5 mm)
Limit
0.08" (.2 mm)
Brush Length
.28" (7.0 mm)
Pinion Gap
0.2-0.7" (.5-2.0 mm)
Application
Ft. Lbs. (N.m)
Starter Mounting Bolt
21-25 (27-33)
Starter Connector Bolt
21-25 (27-33)
INCH Lbs. (N.m)
Starter Cover Bolt
35-53 (4-6)
Starter Cover Nut
35-53 (4-6)
Starter Cable Nut
80-124 (9-14)

2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Starters - Endeavor