2004 MITSUBISHI ENDEAVOR ac coil

Q: Is the stabilizer bar in good condition?
YES: Go to Step 2.
NO: Replace it, then go to Step 3 .
STEP 2. Check the strut assembly for damage.
Q: Is the strut assembly in good condition?
YES: Go to Step 3.
NO: Replace it, then go to Step 3.
STEP 3. Retest the system.
Q: Is the malfunction eliminated?
YES: The procedure is complete.
NO: Return to Step 1 .
INSPECTION PROCEDURE 3: Poor Ride DIAGNOSIS
STEP 1. Check for improper tire inflation pressure.
Q: Is the tire inflation correct?
YES: Go to Step 2.
NO: Adjust it, then go to Step 4 .
STEP 2. Check for broken or deteriorated coil spring(s).
Q: Are the coil spring(s) broken or deteriorated?
YES: Replace the coil spring(s), then go to Step 4 .
NO: Go to Step 3.
STEP 3. Check for strut assembly damage.
Q: Is the strut assembly damaged?

2004 Mitsubishi Endeavor LS 2004 SUSPENSION Front - Endeavor

YES: Replace it, then go to Step 4.
NO: Go to Step 4.
STEP 4. Retest the system.
Q: Is the malfunction eliminated?
YES: The procedure is complete.
NO: Return to Step 1 .
INSPECTION PROCEDURE 4: Unequal Ride Height DIAGNOSIS
STEP 1. Check for broken or deteriorated coil spring(s).
Q: Is the coil spring(s) broken or deteriorated?
YES: Replace it, then go to Step 2.
NO: Go to Step 2.
STEP 2. Retest the system.
Q: Is the malfunction eliminated?
YES: The procedure is complete.
NO: Return to Step 1
INSPECTION PROCEDURE 5: Noise DIAGNOSIS
STEP 1. Check for lack of lubrication.
Q: Is lubrication inadequate?
YES: Lubricate it, then go to Step 5 .
NO: Go to Step 2.
STEP 2. Check the ti
ghtened
parts for looseness as well as the bushin
gs for
wear.

2004 Mitsubishi Endeavor LS 2004 SUSPENSION Front - Endeavor

Q: Are the tightened parts and bushings in good condition?
YES: Go to Step 3.
NO: Replace it, then go to Step 5 .
STEP 3. Check for broken coil spring.
Q: Is the coil spring broken?
YES: Replace it, then go to Step 5 .
NO: Go to Step 4.
STEP 4. Check for strut assembly damage.
Q: Is the strut assembly damaged?
YES: Replace it, then go to Step 5.
NO: Go to Step 5.
STEP 5. Retest the system.
Q: Is the malfunction eliminated?
YES: The procedure is complete.
NO: Return to Step 1 .
SPECIAL TOOLS
2004 Mitsubishi Endeavor LS 2004 SUSPENSION Front - Endeavor

1. Use special tools MB991237 and MB991238 to compress the coil spring.
Fig. 14: Compressing Coil Spring

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Do not use an impact wrench to tighten the bolt
of special tool MB991237, otherwise the special
tool will break.
WARNING:Do not use an impact wrench to remove the strut
nut.
Vibration of the impact wrench will cause
special tools MB991237 and MB991238 to
slip and cause personal injury. Vibration of the impact wrench will cause the

2004 Mitsubishi Endeavor LS 2004 SUSPENSION Front - Endeavor

Fig. 18: Installing Strut Insulator

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ASSEMBLY SERVICE POINT >>C<< STRUT NUT INSTALLATION 1. Ensure that the bearing is seated correctly.
2. Install special tools MB991237 and MB991238 to the strut assembly same as
its removal.
3. While the coil s
prin
g is bein
g com
pressed b
y the s
pecial tools, tem
poraril
y
CAUTION: Do not use an impact wrench to tighten the bolt
of special tool MB991237, otherwise the special
tool will break.

2004 Mitsubishi Endeavor LS 2004 SUSPENSION Front - Endeavor

Fig. 21: Tightening Strut Nut

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSPECTION
Check the strut bearing for wear or rust. Check the rubber parts for damage or deterioration. Check the coil spring for deformation, deterioration or damage. Check the front suspension strut for deformation.
LOWER ARM REMOVAL AND INSTALLATION
CAUTION: *: Indicates parts which should be temporarily
tightened, and then fully tightened with the vehicle
on the ground in an unladen condition.

2004 Mitsubishi Endeavor LS 2004 SUSPENSION Front - Endeavor

SPECIFICATIONS FASTENER TIGHTENING SPECIFICATIONS Fig. 41: Fastener Tightening Specifications

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
GENERAL SPECIFICATIONS COIL SPRING
NOTE: Cracks or damage of the dust cover may cause damage
to the ball joint.

2004 Mitsubishi Endeavor LS 2004 SUSPENSION Front - Endeavor

Fig. 42: Coil Spring Specifications

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SERVICE SPECIFICATIONS Fig. 43: Service Specifications

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
LUBRICANT SPECIFICATIONS Fig. 44: Lubricant Specifications

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor LS 2004 SUSPENSION Front - Endeavor