2004 MITSUBISHI ENDEAVOR automatic transmission

Fig. 163: Installing >>E<< SNAP RING

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>F<< CLUTCH PLATE/CLUTCH DISC/CLUTCH
REACTION PLATE INSTALLATION 1. Assemble two clutch discs and two clutch plates, one on top of the other, inside
the reverse clutch retainer. Assemble both clutch plates so that the places with
no teeth (marked "A") are aligned with the holes in the retainer (marked "B").
2. Install the clutch reaction plate in the direction shown. Install it the same as the
clutch plate, so that the places with no teeth (marked "A") are aligned with the
holes in the retainer (marked "B").
CAUTION: Immerse the clutch disc in ATF before assembling it.
If the clutch disc is new, soak it in ATF for at least
two hours.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 164: placing With No Teeth Are Aligning With Holes In Retainer

Courtes
y of MITSUBISHI MOTOR SALES OF AMERICA
.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 165: Installing Clutch Reaction Plate In Direction

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>G<< SNAP RING INSTALLATION 1. Install the snap ring into the groove of reverse clutch retainer.
2. Set special tools MB991789 and MD998924 as shown in the illustration, and
compress the clutch element.
3. Check that the clearance between the snap ring and the clutch reaction plate is
within the standard value. If not within the standard value, select a snap ring so
that it is.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Standard value: 1.5 - 1.7 mm (0.0591 - 0.0669 inch)
Fig. 166: Installing >>G<< SNAP RING

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
PLANETARY GEAR DISASSEMBLY AND ASSEMBLY
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 167: Disassembly And Assembly View Of Planetary Gear

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ASSEMBLY SERVICE POINTS >>A<< THRUST BEARING NUMBER 4 AND THRUST BEARING NUMBER 3 INSTALLATION Check the installation direction of thrust bearings number 3 and 4, and install them
as shown.
CAUTION: Use care to install the thrust bearings in the correct
direction.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 168: Checking Installation Direction Of Thrust Bearings Number 3 And 4

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>B<< ONE-WAY CLUTCH INSTALLATION Insert the one-way clutch into the overdrive annulus gear so that the arrow points
towards the out
put
planetar
y carrier.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 169: Inserting One
-Way Clutch

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
LOW-REVERSE BRAKE DISASSEMBLY AND ASSEMBLY
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 170: Disassembly And Assembly View Of Low
-Reverse Brake

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ASSEMBLY SERVICE POINT >>A<< D-RING INSTALLATION Apply ATF or petroleum jelly (Vaseline) to the D-ring, and install carefully. SECOND BRAKE DISASSEMBLY AND ASSEMBLY
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor