2004 MITSUBISHI ENDEAVOR oil

Tightening torque: 22+/-1 N.m (16+/-1 ft-lb)
>>B<< INJECTOR INSTALLATION 1. Apply clean engine oil to the O-ring.
2. Insert the injector into the fuel rail.
Fig. 43: Installing Injector

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Make sure the injector rotates smoothly. If not, remove the injector to check
the O-ring for damage, and replace the O-ring if necessary. Then reinsert the
injector and check that it rotates smoothly.
4. Confirm the
protrusion of in
jector is at center. I
f not
, rotate the in
jector fo
r
CAUTION: Use care not to let engine oil enter the fuel rail.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

protrusion to be center.
Fig. 44: Checking Protrusion Of Injector

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>C<< INJECTOR AND FUEL RAIL INSTALLATION 1. Apply clean engine oil to the O-ring.
2. Insert the fuel pressure regulator into the fuel rail.
3. Make sure the regulator rotates smoothly. If not, remove the fuel pressure
regulator to check the O-ring for damage, and replace the O-ring if necessary.
Then reinsert the fuel pressure regulator and chec
k that it rotates smoothly.
CAUTION: Do not let engine oil enter the fuel rail.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 45: Removing/Installing Water Pump And Water Hose

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINTS >>A<< O-RING AND WATER INLET PIPE INSTALLATION 1. Attach a new O-rin
g to each end of the water inlet
pipe.
CAUTION: Keep the O-ring free of oil or grease.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 53: Removing/Installing Rocker Arms And Camshaft

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REQUIRED SPECIAL TOOLS:
MB991559: Camshaft Oil Seal Installer Ada
pter

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

MD998442: Air Bleed Wire MD998443: Lash Adjuster Holder MD998713: Camshaft Oil Seal Installer
REMOVAL SERVICE POINT << A >> ROCKER ARMS AND SHAFT REMOVAL Set special tool MD998443 to prevent the lash adjuster from coming free and
falling to the floor.
Fig. 54: Setting Special Tool MD998443 To Prevent The Lash Adjuster From
CAUTION: If the lash adjuster is re-used, clean the lash ad
juster.
(Refer to LASH ADJUSTER INSPECTION
.)

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Coming Free

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINTS >>A<< CAMSHAFT INSTALLATION 1. Apply engine oil to the camshaft journals and cams and then install the
camshafts.
Fig. 55: Identifying Left And Right Camshaft

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CAUTION: Use care to prevent confusion of the right and left
bank camshafts.
NOTE: The camshaft with a longer overall length is for the left
bank.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 57: Fitting Special Tool MD998443 To Lash Adjuster

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>C<< ROCKER ARMS AND SHAFT INSTALLATION 1. Position the end with the larger chamfer at the right on the front bank, and at
the left on the rear bank.
2. Position the side with the oil holes on the lower side
(cylinder head side
).
NOTE: The side with the four bolt holes is on the intake side.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 58: Positioning Oil Holes Of Rocker Arm And Shaft

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>D<< CAMSHAFT OIL SEAL INSTALLATION Use s
pecial tools MD998713 and MB991559 to install the camshaft oil seal.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor