2004 ISUZU TF SERIES Tcm

4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS 6E –249
7 Check for poor/faulty connection at the ECM and
other connectors. If a poor/faulty connection is found,
repair the faulty terminal.
Was the problem found?
— Verify repair Go to Step 9
8 Remove the VSS from the housing case and visually
check.
Was the problem found? —Go to Step 10 Go to Step 9
9 Using the DVM and check the VSS signal. 1. Ignition “On ”, vehicle “Run (lift up) ”.
2. Measure the VSS output voltage at sensor, TCM (A/T 2WD), meter and ECM.
Does the tester indicate specified value?
If a oscilloscope is available, monitor the VSS si gnal
at each connector connection. Does the oscilloscope
indicate correct wave form?
Refer to
Diagnostic Aids
and Go to Step
17 Refer the table
10 Replace the VSS. Is the action complete? —Verify repair
Step Action Value(s) Yes No
68
C-56
Me asure ment Position Vo lta ge (V)
(AC Range) If No
Go od
VSS terminal 3 & GND Approximately 6.0 V at 20km/h Go to
St e p 1 0
TCM C94 conne ctor 10 &
GND (A/T 2WD) Go to
Step 11
Meter B24 connector 9 &
GND Go to
St e p 1 2
Meter B24 connector 10 &
GND Go to
St e p 1 4
ECM C56 connector 68 &
GND Go to
St e p 1 5
Ve hicle Spee d Sensor (VSS) Refe re nce Wav e Fo rm
0V 
Mea sure me nt Terminal: 68(+) GND(-)
Mea sure me nt Scale: 5V/div 50ms/div
Measurement Condition: Approximately 20km/h

6E –250 4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS
11 Replace the TCM.
Is the action complete?
IMPORTANT: The replacement TCM must be
programmed. “SPS (Service Programming System)
is necessary. ” —Verify repair —
12 Using the DVM and check the VSS signal circuit. 1. Ignition “On ”, engine “Off ”.
2. Disconnect the meter connector.
3. Check the circuit for short to power supply circuit.
Was the DVM indicated specified value?
Less than 1V Go to Step 13 Repair faulty
harness and verify repair
13 Using the DVM and check the VSS signal circuit. 1. Ignition “Off ”, engine “Off ”.
2. Disconnect the VSS connector and meter connector.
3. Check the circuit for open or short to ground circuit.
If a open or short to ground circuit is found, repair the
faulty harness and verify repair.
Is the action complete?
— Verify repair —
14 Replace the speed meter. Is the action complete? —Verify repair —
Step Action Value(s) Yes No
9
V
B-24
3
9
E-44
B-24

3.5L ENGINE DRIVEABILITY AND EMISSIONS 6E-5
ABBREVIATION CHARTS

Abbreviations Appellation
A/C Air conditioner
A/T Automatic transmission
ACC Accessory
BLK Black
BLU Blue
BRN Brown
CAN Controller Area Network
CEL Check engine lamp
CKP Crankshaft position
CMP Camshaft position
DLC Data link connector
DTC Diagnosis trouble code
DVM Digital voltage meter
ECM Engine control module
ECT Engine coolant temperature
EEPROM Electrically erasable & programmable read only memory
EGR Exhaust gas recalculation
GND Ground
GRY Gray
HO2S Heated Oxygen Sensor
IAT Intake air temperature
IAC Idle air control
IG Ignition
M/T Manual transmission
MAF Mass air flow
MIL Malfunction indicator lamp
OBD On-board diagnostic
ORN Orange
PNK Pink
PROM Programmable read only memory
RED Red
SW Switch
TPS Throttle position sensor
TCM Transmission control module
VCC Voltage Constant Control
VIO Violet
VSS Vehicle speed sensor
WHT White
WOT Wide open throttle
YEL Yellow

3.5L ENGINE DRIVEABILITY AND EMISSIONS 6E-27
CONNECTOR LIST
No. Connector face No. Connector face
B-24
Green
Meter-B C-108
WhiteJ/B E1
B-56
White
J/B I4 C-109
SilverBody-LH ; ground
B-58
Black
Check connector E-2
Magnetic clutch
B-62
White
Ignition switch (IGSUB : G1) E-6

Fuel injector
B-63
White
Ignition switch (IGSUB : G2) E-7

Fuel injector
B-68


Immobilizer E-8

Fuel injector
C-2
Silver
Engine room-RH ground E-9

Fuel injector
C-24

Triple pressure switch E-51

Fuel injector
C-94

Gray TCM-(A) E-52

Fuel injector
C-107
White
J/B E2 E-53

Ignition coil

3.5L ENGINE DRIVEABILITY AND EMISSIONS 6E-43
ECM CONNECTOR PIN ASSIGNMENT & OUTPUT SIGNAL
Connector A Port: View Looking Into ECM Case





Signal or Continuity Tester Position Pin
No.

B/Box
No.
Pin Function Wire
Color
Key SW
Off Key SW
On Engine
Idle Engine
2000rpmECM
Connection Range(+) (-)
A1 A1 No Connection - - - - - - - - -
A2 A2 No Connection - - - - - - - - -
A3 A3 No Connection - - - - - - - - -
A4 A4 Ground (Case) BLK/
RED Continuity
with ground - - - Disconnect Ohm A4 GND
A5 A5 EGR Valve
Control Duty
Signal YEL Less than 1V 10-14V Wave form Connect DC V A5 GND
A6 A6 ECM Main
Relay BLU/
YEL While main
relay is
activated:
10-14V
Main relay is
not activated:
Less than 1V 10-14V Connect DC V A6 GND
A7 A7 Ground BLK/
YEL Continuity
with ground - - - Disconnect Ohm A7 GND
A8 A8 Ground BLK/
YEL Continuity
with ground - - - Disconnect Ohm A8 GND
A9 A9 EGR Valve
Position Signal YEL/
RED Less than 1V 0.5-0.8V Connect DC V A9 GND
A10 A10 CAN (Controller
Area Network)
to TCM A17 RED - - - - - - - -
A11 A11 CAN (Controller
Area Network)
to TCM A7 WHT - - - - - - - -
A12 A12 No Connection - - - - - - - - -
A13 A13 No Connection - - - - - - - - -

3.5L ENGINE DRIVEABILITY AND EMISSIONS 6E-51

GENERAL DESCRIPTION FOR ECM AND
SENSORS
Engine Control Module (ECM)


1 2
(1) A Port
(2) B Port


The engine control module (ECM) is located on the
common chamber. The ECM controls the following.

Fuel metering system

Ignition timing

On-board diagnostics for powertrain functions.

The ECM constantly observes the information from
various sensors. The ECM controls the systems tha
t
affect vehicle performance. And it performs the
diagnostic function of the system.
The function can recognize operational problems, and
warn to the driver through the check engine lamp, and
store diagnostic trouble code (DTC). DTCs identify the
problem areas to aid the technician in marking repairs.

The input / output devices in the ECM include analog to
digital converts, signal buffers, counters and drivers.
The ECM controls most components with electronic
switches which complete a ground circuit when turned
on.

Inputs (Operating condition read):

Battery voltage

Electrical ignition

Exhaust oxygen content

Mass air flow

Intake air temperature

Engine coolant temperature

Crankshaft position

Camshaft position

Throttle position

Vehicle speed

Power steering pressure

Air conditioning request on or off

EGR valve position

Outputs (Systems controlled):

Ignition control

Fuel control

Idle air control

Fuel pump

EVAP canister purge

Air conditioning

Diagnostics functions

The vehicle with automatic transmission, the
interchange of data between the engine control module
(ECM) and the transmission control module (TCM) is
performed via a CAN-bus system.
The following signals are exchanged via the CAN-bus:

ECM to TCM:

ECM CAN signal status

Engine torque

Coolant temperature

Throttle position

Engine speed

A/C status

CAN valid counter

TCM to ECM:

Ignition timing retard request

Garage shift status

CAN valid counter

6E-92 3.5L ENGINE DRIVEABILITY AND EMISSIONS

2.Demand of Data
1.
Connect Tech-2 to the vehicle. When activated b
y
turning on the power of Tech-2, push the "Enter"
switch.
2.
Turn on the ignition switch (without starting the
engine)
3.
In the main menu of Tech 2, push "F1: Service
Programming System (SPS)".
4.
Push "F0: Request Info" of Tech-2.

5.
Where vehicle data has been already saved in
Tech-2, the existing data come on display. In this
instance, as Tech-2 starts asking whether to keep
the data or to continue obtaining anew data from
the control unit, choose either of them.





6.
If you select “continue”, you have to select “Model
Year”, “Vehicle Type”.
7.
After that. then push button and turn Ignition switch
tuned on, off, on following Tech-2 display. Tech-2
will read information from controller after this
procedure.
8.
During obtaining information, Tech-2 is receiving
information from the control unit ECM and TCM
(A/T only) at the same time. With VIN not being
programmed into the new control unit at the time
of shipment, "obtaining information" is not
complete (because the vehicle model, engine
model and model year are specified from VIN). Fo
r
the procedure get additional information on
vehicles, instruction will be provided in dialog form,
when TIS2000 is in operation.
9.
Following instructions by Tech-2, push the "Exit"
switch of Tech-2, turn off the ignition of the vehicle
and turn off the power of Tech-2, thereby removing
from the vehicle.


3.Data Exchange
1.
Connect Tech-2 to P/C, turn on the power and
click the "Next" button of P/C.
2. Check VIN of the vehicle and choose "Next".
3. Select “System Type” for required control unit.


Engine (Programming for ECM or PCM)


Transmission (Programming for TCM)
4.
When a lack of data is asked from among the
following menu, enter accordingly.

Select following Menu


Model Year


Model


Engine type


Transmission type


Destination code (vehicles for general export)*1


Immobilizer
Etc.
* 1: How to read the destination code
"Destination code can be read from service ID Plate
affixed on vehicles, while on service ID plate the
destination code is described at the right-hand edge o
f
Body Type line. In the figure, the destination code can
be read as "RR3" (Australia).

6E-140 3.5L ENGINE DRIVEABILITY AND EMISSIONS Flash
Code Code Type DTC Name DTC Setting Condition Fail-Safe (Back Up) Recovery Condition Related Failure Parts Related
ECM Pin
No. Related
Multiple
DTC
P1508 B Idle Air Control System
Low/Closed 1. No DTC relating to MAF sensor, IAT sensor,
ECT sensor, TPS, CMP sensor, CKP sensor,
VSS and system voltage.
2. Engine speed is between 675rpm and
6000rpm.
3. Engine coolant temperature is more than
75
C.
4. Intake air temperature is between -10
C and
80
C.
5. Vehicle is stopping.
6. Small amount of intake air through the idle air
control valve. (Idle air control valve is sticking
at close position.) Above conditions are met
for 2 seconds. 1. IAC valve harness open circuit, short to
ground circuit or short to voltage circuit.
2. Poor connector connection.
3. IAC valve malfunction.
4. IAC valve is sticking at close position.
5. ECM malfunction. B13/
B14/
B16/
B17 -
22
P1509 B Idle Air Control System
High/Open 1. No DTC relating to MAF sensor, IAT sensor,
ECT sensor, TPS, CMP sensor, CKP sensor,
VSS and system voltage.
2. Engine speed is between 675rpm and
6000rpm.
3. Engine coolant temperature more than 75
C.
4. Intake air temperature is between -10
C and
80
C.
5. Vehicle is stopping.
6. Large amount of intake air through the idle air
control valve. (Idle air control valve is sticking
at open position.) Above conditions are met
for 2 seconds. Fuel cut is operated at high idle
speed.
Correct amount of air intake
through the idle air control
valve. (Correct movement of
the idle air control valve.)

1. IAC valve harness open circuit, short to
ground circuit or short to voltage circuit.
2. Poor connector connection.
3. IAC valve malfunction.
4. IAC valve is sticking at open position.
5. ECM malfunction. B13/
B14/
B16/
B17 - 65 P1601 D CAN BUS Off CAN BUS off condition is detected consecutively.
CAN BUS on condition is
detected consecutively for 2
seconds. 1. ECM and TCM communication circuit open,
short to ground or short to voltage.
2. Electrical interference.
3. ECM malfunction.
4. TCM malfunction. A10/
A11 - 67 U2104 D CAN BUS Reset Counter
Overrun 1. No DTC CAN BUS Off.
2. CAN valid counter does not change for 2
seconds. Torque reduction control is
disable.
CAN valid counter changes
consecutively for 2 seconds. 1. ECM and TCM communication circuit open,
short to ground or short to voltage.
2. Electrical interference.
3. ECM malfunction.
4. TCM malfunction. A10/
A11 P1767/
U2104 (AT)