2004 ISUZU TF SERIES coolant temperature

ENGINE COOLING 6B – 9

 After tightening radiator cap, warm up the engine at about
2000 rpm. Set heater adjustment to the highest temperature
position, and let the coolant circulate also into heater wate
r
system.
 Check to see the thermostat has opened through the
needle position of water thermometer, conduct a 5–minute
idling again and stop the engine.
 When the engine has been cooled, check filler neck fo
r
water level and replenish if required. Should extreme
shortage of coolant is found, check the cooling system and
reservoir tank hose for leakage.
 Pour coolant into the reservoir tank up to “MAX" line.

ENGINE COOLING 6B – 13
THERMOSTAT
REMOVAL AND INSTALLATION
Read this Section carefully before performing any removal and installation procedure. This Section gives you
important points as well as the order of operation. Be sure that you understand everything in this Section before you
begin.

Removal
1. Radiator Upper Hose
1) Partially drain the engine coolant.
2) Remove the radiator upper hose.


2. Water Outlet Pipe 3) Disconnect the turbocharger-cooling pipe from outlet pipe.
4) Loosen the fixing bolt and remove the water outlet bolt.
3. Thermostat
Remove the thermostat from the thermostat housing.
Take care not to damage the thermostat.

031R300003

Inspection and Repair
Make the necessary adjustments, repairs, and part
replacements if excessive wear or damage is discovered
during inspection.


031RY00005
Operating Test of Thermostat
1. Completely submerge the thermostat in water.
2. Heat the water. Stir the water constantly to avoid direct heat being
applied to the thermostat.
3. Check the thermostat initial opening temperature.
Thermostat Initial Opening Temperature
C (
F)
82 (180)

4. Check the thermostat full opening temperature.
Thermostat Full Opening Temperature
C (
F)
95 (203)

Valve Lift At Fully Open Position mm (in)
9.5 (0.37)

4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS 6E–1
ENGINE
CONTENTS
4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS
ABBREVIATION CHARTS ........................ 6E-9
4JA1-TC .................................................... 6E-10
4JH1-TC .................................................... 6E-11
ECM CIRCUIT DIAGRAM (4JA1-TC) ........ 6E-14
ECM CIRCUIT DIAGRAM (4JA1-TC) ........ 6E-15
ECM CIRCUIT DIAGRAM (4JH1-TC) ........ 6E-16
ECM CIRCUIT DIAGRAM (4JH1-TC) ........ 6E-17
GROUND POINT CHART GENERAL EXPORT
(LHD) (1/4) ............................................... 6E-18
LOCATION ................................................ 6E-34
PARTS LOCATION ................................... 6E-39
CONNECTOR LIST ................................... 6E-40
RELAY AND FUSE .................................... 6E-43
RELAY AND FUSE BOX LOCATION
(LHD & RHD) ........................................... 6E-43
RELAY AND FUSE BOX LOCATION
(LHD & RHD) ........................................... 6E-44
FUSE AND RELAY LOCATION (LHD & RHD) 6E-45
ECM WIRING DIAGRAM (1/7) .................. 6E-46
ECM WIRING DIAGRAM (2/7) .................. 6E-47
ECM WIRING DIAGRAM (3/7) .................. 6E-48
ECM WIRING DIAGRAM (4/7) .................. 6E-49
ECM WIRING DIAGRAM (5/7) .................. 6E-50
ECM WIRING DIAGRAM (6/7) .................. 6E-51
ECM WIRING DIAGRAM (7/7) .................. 6E-52
ECM CONNECTOR PIN ASSIGNMENT &
OUTPUT SIGNAL .................................... 6E-53
GENERAL DESCRIPTION FOR ECM AND
SENSORS ............................................... 6E-64
Engine Control Module (ECM) ................... 6E-64
Pump Control Unit (PSG) & Data Ex change
Between Control Module ......................... 6E-64
Mass Air Flow (MAF) Sensor & Intake Air
Temperature (IAT) Sensor ....................... 6E-65
Throttle Position Sensor (TPS) .................. 6E-66
Crankshaft Position (CKP) Sensor ............ 6E-66
Engine Coolant Temperature (ECT) Sensor 6E-67
Vehicle Speed Sensor (VSS) .................... 6E-67
GENERAL DESCRIPTION FOR EGR
(EXHAUST GAS RE-CIRCULATION) ..... 6E-68
GENERAL DESCRIPTION FOR
INJECTION PUMP .................................. 6E-70Outline ....................................................... 6E-70
Cross-section View .................................... 6E-70
Low Pressure Fuel Circuit .......................... 6E-71
High Pressure Fuel Circuit ......................... 6E-72
Pump Camshaft Speed Sensor ................. 6E-72
High Pressure Solenoid Valve ................... 6E-73
Timing Control Valve (TCV) ....................... 6E-74
ISUZU Strategy Based Diagnostics .............. 6E-76
Overview .................................................... 6E-76
STRATEGY BASED DIAGNOSTICS CHART 6E-76
Diagnostic Thought Process ...................... 6E-77
1. Verify the Complaint .............................. 6E-77
2. Perform Preliminary Checks .................. 6E-77
3. Check Bulletins and Troubleshooting Hints 6E-78
4. Perform Service Manual Diagnostic Checks 6E-78
5a and 5b. Perform Service Manual Diagnostic
Procedures .............................................. 6E-78
5c. Technician Self Diagnoses .................. 6E-78
5d. Intermittent Diagnosis .......................... 6E-79
5e. Vehicle Operates as Designed ............ 6E-80
6. Re-examine the complaint ..................... 6E-81
7. Repair and Verify Fix ............................. 6E-81
GENERAL SERVICE INFORMATION ....... 6E-82
ON-BOARD DIAGNOSTIC (OBD) ............. 6E-82
TECH 2 OPERATING FLOW CART
(START UP) ............................................. 6E-86
TYPICAL SCAN DATA & DEFINITIONS
(ENGINE DATA) ................................... 6E-88
TYPICAL SCAN DATA & DEFINITIONS
(ENGINE DATA) ................................... 6E-90
MISCELLANEOUS TEST .......................... 6E-92
Plotting Snapshot Graph ............................ 6E-93
Plotting Graph Flow Chart (Plotting graph
after obtaining vehicle information) .......... 6E-94
Flow Chart for Snapshot Replay
(Plotting Graph) ....................................... 6E-95
SNAPSHOT DISPLAY WITH TIS2000 ...... 6E-96
ON-BOARD DIAGNOSTIC (OBD) SYSTEM
CHECK .................................................... 6E-105
Circuit Description ...................................... 6E-105
Diagnostic Aids .......................................... 6E-105
Test Description ......................................... 6E-105

6E–2 4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS
On-Board Diagnostic (OBD) System Check 6E-106
NO CHECK ENGINE LAMP (MIL) ............. 6E-109
Circuit Description ..................................... 6E-109
Diagnostic Aids .......................................... 6E-109
No Check Engine Lamp (MIL) ................... 6E-110
CHECK ENGINE LAMP (MIL) “ON” STEADY 6E-112
Circuit description ...................................... 6E-112
Diagnostic Aids .......................................... 6E-112
Check Engine Lamp (MIL) On Steady ....... 6E-113
ECM Diagnostic Trouble Codes ................ 6E-114
DIAGNOSTIC TROUBLE CODE (DTC) P0100
(SYMPTOM CODE 7) (FLASH CODE 65)
MASS AIR FLOW (MAF) SENSOR
VOLTAGE SUPPLY CIRCUIT HIGH INPUT 6E-128
DIAGNOSTIC TROUBLE CODE (DTC) P0100
(SYMPTOM CODE 9) (FLASH CODE 65)
MASS AIR FLOW (MAF) SENSOR
VOLTAGE SUPPLY CIRCUIT LOW INPUT 6E-128
DIAGNOSTIC TROUBLE CODE (DTC) P0100
(SYMPTOM CODE B) (FLASH CODE 65)
MASS AIR FLOW (MAF) SENSOR OUTPUT
CIRCUIT LOW INPUT ............................. 6E-128
DIAGNOSTIC TROUBLE CODE (DTC) P0100
(SYMPTOM CODE C) (FLASH CODE 65)
MASS AIR FLOW (MAF) SENSOR OUTPUT
CIRCUIT HIGH INPUT ............................ 6E-128
Circuit Description ..................................... 6E-129
Diagnostic Aids .......................................... 6E-129
Diagnostic Trouble Code (DTC) P0100
(Symptom Code 7) (Flash Code 65) Mass
Air Flow (MAF) Sensor Voltage Supply
Circuit High Input ..................................... 6E-129
Diagnostic Trouble Code (DTC) P0100
(Symptom Code 9) (Flash Code 65) Mass
Air Flow (MAF) Sensor Voltage Supply
Circuit Low Input ...................................... 6E-132
Diagnostic Trouble Code (DTC) P0100
(Symptom Code B) (Flash Code 65) Mass
Air Flow (MAF) Sensor Output Circuit Low
Input ......................................................... 6E-134
Diagnostic Trouble Code (DTC) P0100 (Symptom
Code C) (Flash Code 65) Mass Air Flow (MAF)
Sensor Output Circuit High Input ............. 6E-137
DIAGNOSTIC TROUBLE CODE (DTC) P0105
(SYMPTOM CODE 1) (FLASH CODE 34)
VACUUM PRESSURE SENSOR CIRCUIT HIGH
INPUT ...................................................... 6E-140
DIAGNOSTIC TROUBLE CODE (DTC) P0105
(SYMPTOM CODE 2) (FLASH CODE 34)
VACUUM PRESSURE SENSOR CIRCUIT
LOW INPUT ............................................. 6E-140
DIAGNOSTIC TROUBLE CODE (DTC) P0105
(SYMPTOM CODE 7) (FLASH CODE 34) VACUUM PRESSURE SENSOR VOLTAGE
SUPPLY CIRCUIT HIGH INPUT ............. 6E-140
DIAGNOSTIC TROUBLE CODE (DTC) P0105
(SYMPTOM CODE 9) (FLASH CODE 34)
VACUUM PRESSURE SENSOR VOLTAGE
SUPPLY CIRCUIT LOW INPUT .............. 6E-140
Circuit description ...................................... 6E-141
Diagnostic Aids .......................................... 6E-141
Diagnostic Trouble Code (DTC) P0105
(Symptom Code 1) (Flash Code 34) Vacuum
Pressure Sensor Circuit High Input ......... 6E-142
Diagnostic Trouble Code (DTC) P0105
(Symptom Code 2) (Flash Code 34) Vacuum
Pressure Sensor Circuit Low Input ........... 6E-145
Diagnostic Trouble Code (DTC) P0105
(Symptom Code 7) (Flash Code 34) Vacuum
Pressure Sensor Voltage Supply Circuit
High Input ................................................. 6E-148
Diagnostic Trouble Code (DTC) P0105
(Symptom Code 9) (Flash Code 34) Vacuum
Pressure Sensor Voltage Supply Circuit Low
Input .......................................................... 6E-150
DIAGNOSTIC TROUBLE CODE (DTC) P0110
(SYMPTOM CODE 1) (FLASH CODE 23)
INTAKE AIR TEMPERATURE (IAT) SENSOR
CIRCUIT HIGH INPUT ............................ 6E-152
DIAGNOSTIC TROUBLE CODE (DTC) P0110
(SYMPTOM CODE 2) (FLASH CODE 23)
INTAKE AIR TEMPERATURE (IAT) SENSOR
CIRCUIT LOW INPUT ............................. 6E-152
Circuit Description ...................................... 6E-152
Diagnostic Aids .......................................... 6E-153
Diagnostic Trouble Code (DTC) P0110
(Symptom Code 1) (Flash Code 23) Intake Air
Temperature (IAT) Sensor Circuit High Input 6E-153
Diagnostic Trouble Code (DTC) P0110
(Symptom Code 2) (Flash Code 23) Intake Air
Temperature (IAT) Sensor Circuit Low Input 6E-157
DIAGNOSTIC TROUBLE CODE (DTC) P0115
(SYMPTOM CODE 1) (FLASH CODE 14)
ENGINE COOLANT TEMPERATURE SENSOR
CIRCUIT HIGHINPUT ............................. 6E-160
DIAGNOSTIC TROUBLE CODE (DTC) P0115
(SYMPTOM CODE 2) (FLASH CODE 14)
ENGINE COOLANT TEMPERATURE SENSOR
CIRCUIT LOW INPUT ............................. 6E-160
Circuit Description ...................................... 6E-160
Diagnostic Aids .......................................... 6E-161
Diagnostic Trouble Code (DTC) P0115
(Symptom Code 1) (Flash Code 14) Engine
Coolant Temperature Sensor Circuit
HighInput ................................................. 6E-161
Diagnostic Trouble Code (DTC) P0115

4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS 6E–3
(Symptom Code 2) (Flash Code 14) Engine
Coolant Temperature Sensor Circuit
LowInput .................................................. 6E-165
DIAGNOSTIC TROUBLE CODE (DTC) P0180
(SYMPTOM CODE B) (FLASH CODE 15)
FUEL TEMPERATURE SENSOR CIRCUIT
RANGE/PERFORMANCE ....................... 6E-168
Circuit Description ..................................... 6E-168
Diagnostic Aids .......................................... 6E-168
Diagnostic Trouble Code (DTC) P0180
(Symptom Code B) (Flash Code 15) Fuel
Temperature Sensor Circuit
Range/Performance ................................ 6E-169
DIAGNOSTIC TROUBLE CODE (DTC) P0215
(SYMPTOM CODE A) (FLASH CODE 52)
FUEL CUTOFF SOLENOID VALVE
MALFUNCTION ....................................... 6E-170
DIAGNOSTIC TROUBLE CODE (DTC) P0215
(SYMPTOM CODE B) (FLASH CODE 52)
FUEL CUTOFF SOLENOID VALVE
CIRCUIT HIGH INPUT ............................ 6E-170
DIAGNOSTIC TROUBLE CODE (DTC) P0215
(SYMPTOM CODE C) (FLASH CODE 52)
FUEL CUTOFF SOLENOID VALVE ALWAYS
ACTIVE .................................................... 6E-170
DIAGNOSTIC TROUBLE CODE (DTC) P0215
(SYMPTOM CODE D) (FLASH CODE 52)
FUEL CUTOFF SOLENOID VALVE
MALFUNCTION ....................................... 6E-170
Circuit Description ..................................... 6E-171
Diagnostic Aids .......................................... 6E-171
Diagnostic Trouble Code (DTC) P0215
(Symptom Code A) (Flash Code 52) Fuel
Cutoff Solenoid Valve Malfunction ........... 6E-171
Diagnostic Trouble Code (DTC) P0215
(Symptom Code B) (Flash Code 52) Fuel
Cutoff Solenoid Valve Circuit High Input . 6E-173
Diagnostic Trouble Code (DTC) P0215
(Symptom Code C) (Flash Code 52) Fuel
Cutoff Solenoid Valve Always Active ....... 6E-175
Diagnostic Trouble Code (DTC) P0215
(Symptom Code D) (Flash Code 52) Fuel
Cutoff Solenoid Valve Malfunction ........... 6E-177
DIAGNOSTIC TROUBLE CODE (DTC) P0216
(SYMPTOM CODE A) (FLASH CODE 54)
INJECTION TIMING CONTROL CIRCUIT
MALFUNCTION ....................................... 6E-178
DIAGNOSTIC TROUBLE CODE (DTC) P0216
(SYMPTOM CODE B) (FLASH CODE 54)
INJECTION TIMING CONTROL CIRCUIT
MALFUNCTION ....................................... 6E-178
Circuit Description ..................................... 6E-179
Diagnostic Aids .......................................... 6E-179Diagnostic Trouble Code (DTC) P0216
(Symptom Code A) (Flash Code 54) Injection
Timing Control Circuit Malfunction ........... 6E-180
Diagnostic Trouble Code (DTC) P0216
(Symptom Code B) (Flash Code 54) Injection
Timing Control Circuit Malfunction ........... 6E-180
DIAGNOSTIC TROUBLE CODE (DTC) P0243
(SYMPTOM CODE 3) (FLASH CODE 64)
TURBOCHARGER WASTEGATE
SOLENOID "A" RANGE/PERFORMANCE 6E-183
DIAGNOSTIC TROUBLE CODE (DTC) P0243
(SYMPTOM CODE 4) (FLASH CODE 64)
TURBOCHARGER WASTEGATE
SOLENOID"A" LOW ................................ 6E-183
DIAGNOSTIC TROUBLE CODE (DTC) P0243
(SYMPTOM CODE 4) (FLASH CODE 64)
TURBOCHARGER WASTEGATE
SOLENOID "A" LOW ............................... 6E-183
DIAGNOSTIC TROUBLE CODE (DTC) P0243
(SYMPTOM CODE 5) (FLASH CODE 64)
TURBOCHARGER WASTEGATE
SOLENOID "A" RANGE/PERFORMANCE 6E-183
DIAGNOSTIC TROUBLE CODE (DTC) P0243
(SYMPTOM CODE 6) (FLASH CODE 64)
TURBOCHARGER WASTEGATE
SOLENOID "A" MALFUNCTION ............. 6E-183
DIAGNOSTIC TROUBLE CODE (DTC) P0243
(SYMPTOM CODE 8) (FLASH CODE 64)
TURBOCHARGER WASTEGATE
SOLENOID"A" HIGH ............................... 6E-183
Circuit description ...................................... 6E-184
Diagnostic Aids .......................................... 6E-184
Diagnostic Trouble Code (DTC) P0243
(Symptom Code 3) (Flash Ccode 64)
Turbocharger Wastegate Solenoid
"A" Range/Performance ........................... 6E-185
Diagnostic Trouble Code (DTC) P0243
(Symptom Code 4) (Flash Code 64)
Turbocharger Wastegate Solenoid "A" Low 6E-187
Diagnostic Trouble Code (DTC) P0243
(Symptom Code 5) (Flash Code 64)
Turbocharger Wastegate Solenoid "A"
Range/Performance ................................ 6E-190
Diagnostic Trouble Code (DTC) P0243
(Symptom Code 6) (Flash Code 64)
Turbocharger Wastegate Solenoid "A"
Malfunction .............................................. 6E-192
Diagnostic Trouble Code (DTC) P0243
(Symptom Code 8) (Flash Code 64)
Turbocharger Wastegate Solenoid "A" High 6E-194
DIAGNOSTIC TROUBLE CODE (DTC) P0251
(SYMPTOM CODE 6)
(FLASH CODE 53) INJECTION PUMP

6E–6 4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS
Circuit Description ..................................... 6E-268
Diagnostic Aids .......................................... 6E-268
Diagnostic Trouble Code (DTC) P0645
(Symptom Code 4) (Flash Code 46) A/C
Compressor Relay Circuit Voltage Low ... 6E-269
Diagnostic Trouble Code (DTC) P0645
(Symptom Code 8) (Flash Code 46) A/C
Compressor Relay Circuit Voltage High .. 6E-272
DIAGNOSTIC TROUBLE CODE (DTC) P0703
(SYMPTOM CODE A) (FLASH CODE 25)
BRAKE SWITCH CIRCUIT MALFUNCTION 6E-273
DIAGNOSTIC TROUBLE CODE (DTC) P0703
(SYMPTOM CODE B) (FLASH CODE 25)
BRAKE SWITCH CIRCUIT MALFUNCTION 6E-273
Circuit Description ..................................... 6E-274
Diagnostic Aids .......................................... 6E-274
Diagnostic Trouble Code (DTC) P0703
(Symptom Code A) (Flash Code 25) Brake
Switch Circuit Malfunction ....................... 6E-274
Diagnostic Trouble Code (DTC) P0703
(Symptom Code B) (Flash Code 25)
Brake Switch Circuit Malfunction ............. 6E-278
DIAGNOSTIC TROUBLE CODE (DTC) P0704
(SYMPTOM CODE 6) (FLASH CODE 57)
CLUTCH SWITCH INPUT CIRCUIT
MALFUNCTION ....................................... 6E-281
Circuit Description ..................................... 6E-281
Diagnostic Aids .......................................... 6E-281
Diagnostic Trouble Code (DTC) P0704
(Symptom Code 6) (Flash Code 57)
Clutch Switch Input Circuit Malfunction ... 6E-282
DIAGNOSTIC TROUBLE CODE (DTC) P1105
(SYMPTOM CODE 1) (FLASH CODE 86)
BAROMETRIC PRESSURE SENSOR
CIRCUIT HIGH INPUT ............................ 6E-285
DIAGNOSTIC TROUBLE CODE (DTC) P1105
(SYMPTOM CODE 2) (FLASH CODE 86)
BAROMETRIC PRESSURE SENSOR
CIRCUIT LOW INPUT ............................. 6E-285
Circuit Description ..................................... 6E-285
Diagnostic Aids .......................................... 6E-285
Diagnostic Trouble Code (DTC) P1105
(Symptom Code 1) (Flash Code 86) Barometric
Pressure Sensor Circuit High Input ......... 6E-285
Diagnostic Trouble Code (DTC) P1105
(Symptom Code 2) (Flash Code 86) Barometric
Pressure Sensor Circuit Low Input .......... 6E-285
DIAGNOSTIC TROUBLE CODE (DTC) P1120
(SYMPTOM CODE 1) (FLASH CODE 21)
PEDAL/THROTTLE POSITION SENSOR
CIRCUIT HIGH INPUT ............................ 6E-287
DIAGNOSTIC TROUBLE CODE (DTC) P1120
(SYMPTOM CODE 7) (FLASH CODE 21)PEDAL/THROTTLE POSITION SENSOR
VOLTAGE SUPPLY CIRCUIT HIGH INPUT 6E-287
DIAGNOSTIC TROUBLE CODE (DTC) P1120
(SYMPTOM CODE 9) (FLASH CODE 21)
PEDAL/THROTTLE POSITION SENSOR
VOLTAGE SUPPLY CIRCUIT LOW INPUT 6E-287
DIAGNOSTIC TROUBLE CODE (DTC) P1120
(SYMPTOM CODE D) (FLASH CODE 21)
PEDAL/THROTTLE POSITION SENSOR
BRAKE SWITCH ERROR ....................... 6E-287
DIAGNOSTIC TROUBLE CODE (DTC) P1120
(SYMPTOM CODE E) (FLASH CODE 21)
PEDAL/THROTTLE POSITION SENSOR
IDLE POSITION SWITCH ERROR ......... 6E-287
Circuit Description ...................................... 6E-288
Diagnostic Aids .......................................... 6E-288
Diagnostic Trouble Code (DTC) P1120
(Symptom Code 1) (Flash Code 21)
Pedal/Throttle Position Sensor
Circuit High Input ..................................... 6E-288
Diagnostic Trouble Code (DTC) P1120
(Symptom Code 7) (Flash Code 21)
Pedal/Throttle Position Sensor Voltage
Supply Circuit High Input ......................... 6E-293
Diagnostic Trouble Code (DTC) P1120
(Symptom Code 9) (Flash Code 21)
Pedal/Throttle Position Sensor Voltage
Supply Circuit Low Input .......................... 6E-295
Diagnostic Trouble Code (DTC) P1120
(Symptom Code D) (Flash Code 21)
Pedal/Throttle Position Sensor Brake
Switch Error ............................................. 6E-298
Diagnostic Trouble Code (DTC) P1120
(Symptom Code E) (Flash Code 21)
Pedal/Throttle Position Sensor Idle
Position Switch Error ............................... 6E-300
DIAGNOSTIC TROUBLE CODE (DTC) P1173
(SYMPTOM CODE 3) (FLASH CODE 22) FUEL
REDUCTION CAUSED BY HIGH COOLANT
TEMPERATURE ...................................... 6E-302
DIAGNOSTIC TROUBLE CODE (DTC) P1173
(SYMPTOM CODE 7) (FLASH CODE 22) FUEL
REDUCTION CAUSED BY HIGH FUEL
TEMPERATURE ...................................... 6E-302
DIAGNOSTIC TROUBLE CODE (DTC) P1173
(SYMPTOM CODE A) (FLASH CODE 22) FUEL
REDUCTION CAUSED BY LOW FUEL
TEMPERATURE ...................................... 6E-302
Circuit Description ...................................... 6E-302
Diagnostic Aids .......................................... 6E-302
Diagnostic Trouble Code (DTC) P1173
(Symptom Code 3) (Flash Code 22) Fuel
Reduction Caused By High Coolant

6E–8 4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS
(SYMPTOM CODE B) (FLASH CODE 76) ECM
MAIN RELAY SWITCHED OFF TOO LATE 6E-337
Circuit Description ..................................... 6E-337
Diagnostic Aids .......................................... 6E-337
Diagnostic Trouble Code (DTC) P1625
(Symptom Code A) (Flash Code 76) ECM
Main Relay Switched Off Too Early ......... 6E-338
Diagnostic Trouble Code (DTC) P1625
(Symptom Code B) (Flash Code 76) ECM
Main Relay Switched Off Too Late .......... 6E-339
DIAGNOSTIC TROUBLE CODE (DTC) P1630
(SYMPTOM CODE A) (FLASH CODE 51)
FUEL INJECTION QUANTITY CIRCUIT
MALFUNCTION ....................................... 6E-340
DIAGNOSTIC TROUBLE CODE (DTC) P1630
(SYMPTOM CODE B) (FLASH CODE 51)
FUEL INJECTION QUANTITY CIRCUIT
MALFUNCTION ....................................... 6E-340
Circuit Description ..................................... 6E-340
Diagnostic Aids .......................................... 6E-341
Diagnostic Trouble Code (DTC) P1630
(Symptom Code A) (Flash Code 51) Fuel
Injection Quantity Circuit Malfunction ...... 6E-341
Diagnostic Trouble Code (DTC) P1630
(Symptom Code B) (Flash Code 51) Fuel
Injection Quantity Circuit Malfunction ...... 6E-341
DIAGNOSTIC TROUBLE CODE (DTC) P1650
(SYMPTOM CODE A)
(FLASH CODE 44) CAN DEVICE OFFLINE 6E-342
DIAGNOSTIC TROUBLE CODE (DTC) P1650
(SYMPTOM CODE B) (FLASH CODE 44)
CAN DEVICE HANG-UP ......................... 6E-342
Circuit Description ..................................... 6E-342
Diagnostic Aids .......................................... 6E-342
Diagnostic Trouble Code (DTC) P1650
(Symptom Code A) (Flash Code 44)
CAN Device Offline .................................. 6E-343
Diagnostic Trouble Code (DTC) P1650
(Symptom Code B) (Flash Code 44)
CAN Device Hang-up .............................. 6E-348
DIAGNOSTIC TROUBLE CODE (DTC) P1651
(SYMPTOM CODE A) (FLASH CODE 45)
CAN MALFUNCTION .............................. 6E-349
DIAGNOSTIC TROUBLE CODE (DTC) P1651
(SYMPTOM CODE B) (FLASH CODE 45)
CAN RECEIVES ERROR ........................ 6E-349
Circuit Description ..................................... 6E-349
Diagnostic Aids .......................................... 6E-349
Diagnostic Trouble Code (DTC) P1651
(Symptom Code A) (Flash Code 45)
CAN Malfunction ...................................... 6E-350
Diagnostic Trouble Code (DTC) P1651
(Symptom Code B) (Flash Code 45) CAN Receives Error ................................ 6E-351
DIAGNOSTIC TROUBLE CODE (DTC) P1690
(SYMPTOM CODE 4) (FLASH CODE 77)
CHECK ENGINE LAMP (MIL) CIRCUIT
VOLTAGE LOW ...................................... 6E-356
DIAGNOSTIC TROUBLE CODE (DTC) P1690
(SYMPTOM CODE 8) (FLASH CODE 77)
CHECK ENGINE LAMP (MIL) CIRCUIT
VOLTAGE HIGH ...................................... 6E-356
Circuit Description ...................................... 6E-356
Diagnostic Aids .......................................... 6E-356
Diagnostic Trouble Code (DTC) P1690
(Symptom Code 4) (Flash Code 77) Check
Engine Lamp (MIL) Circuit Voltage Low .. 6E-357
Diagnostic Trouble Code (DTC) P1690
(Symptom Code 8) (Flash Code 77) Check
Engine Lamp (MIL) Circuit Voltage High . 6E-360
SYMPTOM DIAGNOSIS ............................ 6E-361
PRELIMINARY CHECKS .......................... 6E-361
VISUAL/PHYSICAL CHECK ...................... 6E-361
INTERMITTENT ........................................ 6E-361
ENGINE CRANKS BUT WILL NOT RUN .. 6E-362
HARD START SYMPTOM ......................... 6E-366
ROUGH, UNSTABLE, OR INCORRECT
IDLE, STALLING SYMPTOM .................. 6E-370
SURGES AND/OR CHUGS SYMPTOM ... 6E-377
HESITATION, SAG, STUMBLE SYMPTOM 6E-383
CUTS OUT, MISSES SYMPTOM .............. 6E-389
LACK OF POWER, SLUGGISH OR
SPONGY SYMPTOM .............................. 6E-396
POOR FUEL ECONOMY SYMPTOM ....... 6E-402
EXCESSIVE WHITE SMOKE .................... 6E-407
EXCESSIVE BLACK SMOKE .................... 6E-413
ON-VEHICLE SERVICE PROCEDURE .... 6E-418
ENGINE CONTROL MODULE (ECM) ... 6E-418
CRANKSHAFT POSITION (CKP) SENSOR 6E-419
ENGINE COOLANT TEMPERATURE
(ECT) SENSOR ....................................... 6E-419
MASS AIR FLOW (MAF) & INTAKE AIR
TEMPERATURE (IAT) SENSOR ............ 6E-420
THROTTLE POSITION SENSOR (TPS) ... 6E-420
EGR EVRV
(Electrical Vacuum Regulating Valve) ..... 6E-421

4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS 6E–9
ABBREVIATION CHARTS
A bbreviations A ppellation
A/C Air conditioner
A/T Automatic transmission
ACC Accessory
BLK Black
BLU Blue
BRN Brown
CAN Controller Area Network
CEL Check engine lamp
CKP Crankshaft position sensor
DLC Data link connector
DTC Diagnosis trouble code
DVM Digital voltage meter
ECM Engine control module
ECT Engine coolant temperature
EEPROM Electrically erasable & programmable read only memory
EGR Ex haust gas recirculation
EVRV Electric vacuum regulating valve
GND Ground
GRY Gray
IAT Intake air temperature
IG Ignition
M/T Manual transmission
MAB High pressure solenoid valve cutoff (German abbreviation)
MAF Mass air flow
MIL Malfunction indicator lamp
OBD On-board diagnostic
ORN Orange
PNK Pink
RED Red
PSG Pump control unit (German abbreviation)
SW Switch
TCM Transmission control module
TCV Timing control valve
TDC Top dead center
TPS Throttle position sensor
VCC Voltage constunt control
VIO Violet
VSS Vehicle speed sensor
WHT Whi te
YEL Yellow