2004 ISUZU TF SERIES check engine

6E–88 4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS
TYPICAL SCAN DATA & DEFINITIONS (ENGINE DATA)
4JA 1-TC ENGINE
Use the typical values table only after the On-Board Diagnostic System check has been completed, no DTC(s) were
noted, and you have determined that the On-Board Diagnostic are functioning properly.
Tech2 values from a properly running engine may be used for comparison with the engine you are diagnosing.
Condition : Vehicle stopping, engine running, air conditioning off & after warm-up (Coolant temperature approx imately
80 deg. C)
Tech 2 Parameter Units Idle 1500rpm 2000rpm Description
1 Engine Speed rpm 730 1475 -
15251975 -
2025The engine speed is measured by ECM from the CKP
se nso r.
2 Vehicle Speed km/h / MPH 0 0 0 This displays vehicle speed. The vehicle speed is
measured by ECM from the vehicle speed sensor.
3 Pump Spe ed rpm 345 - 385 725 - 775 975 - 1025 This displa ys injectio n pump spe ed. The inje ction spe ed is
measured by ECM from the pump cam sensor.
4 Accelerator Position
Sensor Signal% 0 4 - 6 6 - 8 Throttle position operating angle is measured by the ECM
fro m throttle po sition o utput v olta ge . This sho uld display
0% a t idle a nd 99 - 100% a t full thro ttle .
5 Idle Switch Activ e /
Inactive 0VActive Active Inactive 0V This displays operating status of the idle switch. This
should display "Active" until the accelerator position nearly
4 - 5%.
6 Mass Air Flow
Sensormg/strk 380 - 420 360 - 400 380 - 420 This displays calculated intake air volume for one cylinder
stroke. The mass air flow is measured by ECM from the
MAF sensor output voltage.
7 Desire d Ma ss Air
Flo wmg/strk 350 350 350 - 370 This displays desired intake air volume for one cylinder
stroke. The desired mass air flow is calculated by ECM
de pe nding on engine conditio n.
8 Baro metric Pre ssure hpa De pe nds
on altitudeDe pe nds
o n a ltitudeDe pe nds
on altitudeThe ba rome tric pre ssure is mea sure d by ECM from the
sensor in the ECM. This data is changing by altitude.
9 Desired Injection
Qua ntitymg/stk 8 - 10 6 - 10 7 - 10 This displays desired value from the ECM. The ECM
co mpe nsates fo r fue l ra te to ba sic ra te.
10 Injection Qua ntity mg/stk 8 - 10 5 - 10 5 - 9 This displa y s ca lculated a ctua l fue l qua ntity from the PSG.
The PSG receives desired injection quantity from the ECM.
And, it compensates actual injection depending on timer
po sitio n to de termine duration o f the high pre ssure
solenoid valve operation.
11 Desire d Fuel Injection
St a r tde g. CA 2 - 4 2- 5 3 - 5 This display s de sired injection timing from the ECM. The
ECM compensates for fuel injection timing by throttle
position and various sensor signal.
12 Actua l Injectio n Sta rt de g. CA 2 - 4 2 - 5 3 - 5 This display s ca lculate d a ctua l inje ctio n timing ba se d o n
CKP signa l a nd pump ca m signal. The PSG controls TCV
duty ra tio to mee t desired inje ctio n timing from the ECM.
13 Coolant Temperature deg. C / deg.
F80 - 85 80 - 85 80 - 85 The ECT is measured by ECM from ECT sensor output
voltage. This data is changing by coolant temperature.
When the engine is normally warm upped, this data
displays approximately 80 deg. C.
14 Fuel Temperature deg. C / deg.
FDe pe nds
on fuel
temp.De pe nds
on fuel
te mp.De pe nds
on fuel
te mp.The FT is measured by PSG from FT sensor. This data is
changing by fuel temperature.
15 Inta ke Air
Temperaturedeg. C / deg.
FDe pe nds
on ambient
temp.De pe nds
on ambient
te mp.De pe nds
on ambient
te mp.The IAT is measured by ECM from IAT sensor output
voltage. This data is changing by intake air temperature.
16 Ignition Status On12V/
Off0VOn 12V On 12V On 12V This displays the key switch status indicated by the ECM
with key switch signal. This should display "Off 0V" at key
OFF and "On12V" at key ON.
17 Brake Switch 1 Active/
InactiveInactive Inactive Inactive This displays operating status of the brake switch. This
should display "Active" when the brake pedal is stepped
on.

4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS 6E–89
18 Brake Switch 2 Active/
InactiveInactive Inactive Inactive This displays operating status of the brake switch. This
should display "Active" when the brake pedal is stepped
on.
19 Clutch Sw itch Activ e /
InactiveInactive Inactive Inactive This displays operating status of the clutch switch. This
should display "Active" when the clutch pedal is stepped
on.
20 Neutra l Switch On/Off On On On This displa ys o pe rating status of the neutra l switch. This
should display "On" when the gear position is neutral.
21 A/C Informa tion
SwitchActive 12V/
Inactive 0VInactive 0V Inactive 0V Inactive 0V This displays the air conditioner request signal. This
should display "Active 12V" when the air conditioner switch
is switched on.
22 Dia gnostic Re quest Activ e 0V/
Inactive 12VIna ctiv e
12VInactive
12VIna ctiv e
12VThis display s the dia gnostic reque st signal. This sho uld
display "Inactive 12V" when the Tech 2 is connected.
23 System Voltage V 10 - 14 10 - 14 10 - 14 This displays the system voltage measured by the ECM at
ignition feed.
24 Ma in Re la y Activ e /
InactiveActive Active Active This displays operating status for the ECM main relay. This
should display "Active" when the key switch is turned on
and while engine is running.
25 Glow Time Relay Activ e 0V/
Inactive12VIna ctiv e
12VInactive
12VIna ctiv e
12VThis displays operating status for the glow relay. This
should display "Inactive 12V" when the engine is warm
uppe d.
26 Check Engine Light On/Off Off Off Off This displays operating status for the Check Engine Lamp.
This should display "On" when the Check Engine Lamp is
turned on.
27 Glow Time Telltale On/Off Off Off Off This displays operating status for the glow indicator lamp.
This sho uld display "On" whe n the glo w la mp is turne d o n.
28 Desired Engine Idle
Speedrpm 730 730 730 The desired engine idle speed that the ECM commanding.
The ECM compensates for various engine loads based on
engine coolant temperature.
29 A/C Re que st Activ e 0V/
Inactive 12VIna ctiv e
12VInactive
12VIna ctiv e
12VThis displays operating status of the A/C compressor. This
should display "Active 0V" when the compressor relay is
operated.
30 Immo bilize r Activ e /
InactiveInactive Inactive Inactive This should display "Inactive" when the immobilizer is
correctly operated.
31 Immo bilize r Signal Rece iv ed/
Not
Rece iv edNo t
Receive dNo t
Re ceive dNot
Re ce iv e dThis sho uld displa y "No t Receive d" whe n the immo bilize r is
not activated.
32 Immo bilize r Function
ProgrammedYes/ No Yes Yes Yes This should display "Yes" when the immobilizer is correctly
programmed.
33 EGR Pulse Ratio
(Ex ha ust Ga s
Recirculatio n)% 70 70 70 This displays the duty signal from the ECM to control the
EGR flow amount. Tech 2 Parameter Units Idle 1500rpm 2000rpm Description

6E–90 4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS
TYPICAL SCAN DATA & DEFINITIONS (ENGINE DATA)
4JH1-TC ENGINE
Use the typical values table only after the On-Board Diagnostic System check has been completed, no DTC(s) were
noted, and you have determined that the On-Board Diagnostic are functioning properly.
Tech2 values from a properly running engine may be used for comparison with the engine you are diagnosing.
Condition : Vehicle stopping, engine running, air conditioning off & after warm-up (Coolant temperature approx imately
80 deg. C)
Tech 2 Parameter Units Idle 1500rpm 2000rpm Definition
1 Engine Speed rpm 675 - 725 1475 -
15251975 -
2025The engine speed is measured by ECM from the CKP
se nso r.
2 Vehicle Speed km/h / MPH 0 0 0 This displays vehicle speed. The vehicle speed is
measured by ECM from the vehicle speed sensor.
3 Pump Spe ed rpm 335 - 375 725 - 775 975 - 1025 This displa ys injectio n pump spe ed. The inje ction spe ed is
measured by ECM from the pump cam sensor.
4 Accelerator Position
Sensor Signal% 0 3 - 5 5 - 7 Throttle position operating angle is measured by the ECM
fro m throttle po sition o utput v olta ge . This sho uld display
0% a t idle a nd 99 - 100% a t full throttle .
5 Idle Switch Activ e /
Inactive 0VActive Active/
Inactive 0VInactive 0V This displays operating status of the idle switch. This
should display "Active" until the accelerator position nearly
4 - 5%.
6 Mass Air Flow
Sensormg/strk 420 - 490 380 - 460 410 - 480 This displays calculated intake air volume for one cylinder
stroke. The mass air flow is measured by ECM from the
MAF sensor output voltage.
7 Desire d Ma ss Air
Flo wmg/strk 430 - 470 380 - 420 410 - 470 This displays desired intake air volume for one cylinder
stroke. The desired mass air flow is calculated by ECM
de pe nding on engine conditio n.
8 Baro metric Pre ssure hpa De pe nds
on altitudeDe pe nds
o n a ltitudeDe pe nds
on altitudeThe ba rome tric pre ssure is mea sure d by ECM from the
sensor in the ECM. This data is changing by altitude.
9 Desired Injection
Qua ntitymg/stk 6 - 10 6 - 10 7 - 11 This displays desired value from the ECM. The ECM
co mpe nsates for fuel rate by thro ttle po sition a nd va rio us
se nso r signa ls.
10 Injection Qua ntity mg/stk 6 - 10 6 - 10 7 - 11 This displa y s ca lculated a ctua l fue l qua ntity from the PSG.
The PSG receives desired injection quantity from the ECM.
And, it compensates actual injection depending on timer
po sitio n to de termine duration o f the high pre ssure
solenoid valve operation.
11 Desire d Fuel Injection
St a r tde g. CA 1 - 3 2 - 4 3 - 5 This display s de sired injection timing from the ECM. The
ECM compensates for fuel injection timing by throttle
position and various sensor signal.
12 Actua l Injectio n Sta rt de g. CA 1 - 3 2 - 4 3 - 5 This display s ca lculate d a ctua l inje ctio n timing ba se d o n
CKP signa l a nd pump ca m signal. The PSG controls TCV
duty ra tio to mee t desired inje ctio n timing from the ECM.
13 Coolant Temperature deg. C / deg.
F80 - 85 80 - 85 80 - 85 The ECT is measured by ECM from ECT sensor output
voltage. This data is changing by coolant temperature.
When the engine is normally warm upped, this data
displays approximately 80 deg. C.
14 Fuel Temperature deg. C / deg.
FDe pe nds
on fuel
temp.De pe nds
on fuel
te mp.De pe nds
on fuel
te mp.The FT is measured by PSG from FT sensor. This data is
changing by fuel temperature.
15 Inta ke Air
Temperaturedeg. C / deg.
FDe pe nds
on ambient
temp.De pe nds
on ambient
te mp.De pe nds
on ambient
te mp.The IAT is measured by ECM from IAT sensor output
voltage. This data is changing by intake air temperature.
16 Ignition Status On12V/
Off0VOn 12V On 12V On 12V This displays the key switch status indicated by the ECM
with key switch signal. This should display "Off 0V" at key
OFF and "On12V" at key ON.
17 Brake Switch 1 Active/
InactiveInactive Inactive Inactive This displays operating status of the brake switch. This
should display "Active" when the brake pedal is stepped
on.

4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS 6E–91
18 Brake Switch 2 Active/
InactiveInactive Inactive Inactive This displays operating status of the brake switch. This
should display "Active" when the brake pedal is stepped
on.
19 Clutch Switch (M/T
On ly )Active/
InactiveInactive Inactive Inactive This displays operating status of the clutch switch. This
should display "Active" when the clutch pedal is stepped
on.
20 Neutra l Switch On/Off On On On This displa ys o pe rating status of the neutra l switch. This
should display "On" when the gear position is neutral (M/T)
or P, N positio n (A/T).
21 A/C Informa tion
SwitchActive 12V/
Inactive 0VInactive 0V Inactive 0V Inactive 0V This displays the air conditioner request signal. This
should display "Active 12V" when the air conditioner switch
is switched on.
22 Dia gnostic Re quest Activ e 0V/
Inactive 12VIna ctiv e
12VInactive
12VIna ctiv e
12VThis displays the diagnostic request signal. This should
display "Inactive 12V" when the Tech 2 is connected.
23 System Voltage V 10 - 15 10 - 15 10 - 15 This displays the system voltage measured by the ECM at
ignition feed.
24 Ma in Re la y Activ e /
InactiveActive Active Active This displays operating status for the ECM main relay. This
should display "Active" when the key switch is turned on
and while engine is running.
25 Glow Time Relay Activ e 0V/
Inactive12VIna ctiv e
12VInactive
12VIna ctiv e
12VThis displays operating status for the glow relay. This
should display "Inactive 12V" when the engine is warm
uppe d.
26 Check Engine Light On/Off Off Off Off This displays operating status for the Check Engine Lamp.
This should display "On" when the Check Engine Lamp is
turned on.
27 Glow Time Telltale On/Off Off Off Off This displays operating status for the glow indicator lamp.
This sho uld display "On" whe n the glo w la mp is turne d o n.
28 Desired Engine Idle
Speedrpm 700 700 700 The desired engine idle speed that the ECM commanding.
The ECM compensates for various engine loads based on
engine coolant temperature.
29 A/C Re que st Activ e 0V/
Inactive 12VIna ctiv e
12VInactive
12VIna ctiv e
12VThis displays operating status of the A/C compressor. This
should display "Active 0V" when the compressor relay is
operated.
30 Immo bilize r Activ e /
InactiveInactive Inactive Inactive This should display "Inactive" when the immobilizer is
correctly operated.
31 Immo bilize r Signal Rece iv ed/
Not
Rece iv edNo t
Receive dNot
Re ceive dNot
Re ce iv e dThis sho uld displa y "No t Receive d" whe n the immo bilize r is
not activated.
32 Immo bilize r Function
ProgrammedYes/ No Yes Yes Yes This should display "Yes" when the immobilizer is correctly
programmed.
33 EGR Pulse Ratio
(Ex ha ust Ga s
Recirculatio n)% 85 - 90 85 - 90 85 - 90 This displays the duty signal from the ECM to control the
EGR flow amount. Tech 2 Parameter Units Idle 1500rpm 2000rpm Definition

6E–96 4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS
SNAPSHOT DISPLAY WITH TIS2000
Procedures for transferring and displaying Tech2
snapshot data by using TIS2000 [Snapshot Upload]
function is described below.
Snapshot data can be displayed with [Snapshot Upload]
function included in TIS2000.
1. Record the snapshot data, in Tech2.
2. Transfer the snapshot data to PC.By analyzing these data in various methods, trouble
conditions can be checked.
Snapshot data is displayed by ex ecuting the three steps
below shown:

4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS 6E–99
SERVICE PROGRAMMING SYSTEM (SPS)
The procedure to program the control unit by using the
Service Programming System (SPS) software contained
in TIS2000 is ex plained below.
NOTE:
If the Engine Control Module (ECM) was
programmed, the Immobilizer System must be
linked to the ECM: Refer to section 11
“Immobilizer System-ECM replacement” for the
ECM/Immobilizer linking procedure.
Should Tech2 display "SPS Procedure was not
successful", engine will not start, but no DTCs
are present, low battery voltage or poor electrical
connections should be the primary suspects.
Perform the SPS procedure again after rectifying
the fault/s.IMPORTANT:
Perform the following checks before attempting to
program the control unit:
The Tech2 PCMCIA card is programmed with The
latest software release.
The latest release of TIS2000 is loaded on the PC.
The vehicle battery is fully charged.
The control unit to be programmed is connected
to the vehicle.
1. Preparations of TIS 2000
1. Connect Tech 2 to P/C.
2. Check to see if Hardware Key is plugged into Port.
3. Activate TIS 2000 by P/C.
4. On the activating screen of TIS2000, choose
“Service Programming System”
5. On the screen of “Diagnostic Tester and Processing
Program Selection”, choose the one that will comply
with the following.
Tech-2 in use
New programming by the ex isting module or new
programming by the replaced/new module.
Fix ing position of the control unit.6. Upon completion of the selection, push the button of
“Nex t”.

6E–100 4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS
2. Demand of Data
1. Connect Tech-2 to the vehicle. When activated by
turning on the power of Tech-2, push the “Enter”
switch.
2. Turn on the ignition switch (without starting the
engine)
3. In the main menu of Diagnostic Tester, push “F1:
Service Programming System (SPS)”.
4. Push “F0: Request Info” of Tech-2.5. Where vehicle data has been already saved in Tech
2, the ex isting data come on display. In this
instance, as Tech-2 starts asking whether to keep
the data or to continue obtaining anew data from the
control unit, choose either of them
6. If you select “continue”, you have to select “Model
Year”, “Vehicle Type”.
7. After that. then push button and turn Ignition switch
tuned on, off, on following Tech-2 display. Tech-2
will read information from controller after this
procedure.
8. During obtaining information, Tech-2 is receiving
information from the control unit ECM and TCM (A/T
only) at the same time. With VIN not being
programmed into the new control unit at the time of
shipment, "obtaining information" is not complete
(because the vehicle model, engine model and
model year are specified from VIN). For the
procedure get additional information on vehicles,
instruction will be provided in dialog form, when
TIS2000 is in operation.
9. Following instructions by Tech-2, push the “Ex it”
switch of Tech-2, turn off the ignition of the vehicle
and turn off the power of Tech-2, thereby removing
from the vehicle.3. Data Exchange
1. Connect Tech-2 to P/C, turn on the power and click
the “Next” button of P/C.
2. Check VIN of the vehicle and choose “Next”.
3. Select “System Type” for required control unit.
Engine (Programming for ECM or PCM)
Transmission (Programming for TCM)
4. When a lack of data is asked from among the
following menu, enter accordingly.
Select following Menu
Model Year
Model
Engine type
Transmission type
Destination code (vehicles for general export)*1
Immobilizer
Etc.
* 1: How to read the destination code
Destination code can be read from ID Plate affix ed on
vehicles, while on VIN plate the destination code is
described at the right-hand edge of Body Type line. In
the figure, the destination code can be read as "RR3"
(Australia).

4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS 6E–101
5. After choosing the data, click the “Nex t” button.
6. When all the necessary information is entered, the
“details” of software within the database that match
the entered data will appear for confirmation. Click
the “Program” switch and then download the new
software onto Tech-2.
7.“Data Transfer” comes on display. The progress of
downloading will be displayed on the screen in the
form of bar graph.
8. Upon finishing the data transfer, turn off the power
of Tech-2, removing from P/C.4. Programming of ECM
1. Check to see if batteries are fully charged, while
ABS connectors shall be removed from the vehicle.
2. Connect Tech-2 to Vehicle Diagnostic Connectors.
3. Turn on the power of Tech-2 and the title screen
comes on display.
4. Turn on the ignition (without allowing the engine to
start)
5. On the title screen of Tech-2, push the “Enter”
button.
6. Choose “F1: Service Programming System” on the
main screen and then choose “Fl: Program ECU”.
7. While data is being transferred, “Programming in
Progress” will be displayed on the Tech-2 screen.
8. Upon finishing the data transfer, Tech-2 will display
“Reprogramming Was Successful”. Push the “Exit”
button to bring program to completion
9. Following “Procedure 2: Demand of Data”, try over
again “Information Obtaining” and check to confirm
if the data has been correctly re-loaded.
10. Upon finishing confirmation, turn off the ignition of
the vehicle and then turn off the power of Tech-2,
removing from the vehicle.